Crafco MODEL 30 PAVEMENT ROUTER Parts Manual Download Page 1

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MODEL 30 PAVEMENT ROUTER MANUAL

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SELF-PROPELLED ROUTER

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DUST CONTROL ROUTER

PART MANUAL - 21320

Rev. E

Summary of Contents for MODEL 30 PAVEMENT ROUTER

Page 1: ...MODEL 30 PAVEMENT ROUTER MANUAL SELF PROPELLED ROUTER DUST CONTROL ROUTER PART MANUAL 21320 Rev E...

Page 2: ...2 04 18...

Page 3: ...3 MODEL 30 PAVEMENT ROUTER...

Page 4: ...nce Instructions 25 26 Changing Cutters 27 29 Changing Cutter Head 30 31 Installing New Cutter Head and Main Shaft 32 ChangingV Belts 33 34 Electric Clutch 34 Trouble Shooting for The Model 30 Pavemen...

Page 5: ...er safety due to less dust flying debris and clear line of sight Contains the debris path for easier clean up saving time and money Extends life to the air filter and engine The Self Propelled Router...

Page 6: ...der should rotate operators as they see fit according to thier performance 7 Tires should be inflated to 45 psi to allow machine to roll easily 8 Never operate the router without belt guard in place 9...

Page 7: ...maintenance normal wear or other cause beyond our control The warranty provided herein extends only to the repair and or replacement of those components on the equipment covered above and does not co...

Page 8: ...customer may request the part be replaced instead of a credit if desired Note All engine warranties are covered through the engine manufacturer If you need information for a distributor in your area...

Page 9: ...Inc 25527 South ArizonaAvenue Chandler AZ 85248 Phone 480 655 8333 or 800 528 8242 Fax 480 655 1712 For all other inquiries Crafco Inc 6165 West Detroit Street Chandler AZ 85226 Phone 602 276 0406 or...

Page 10: ...5 8 41 3 mm Depth Depth gauge for precise depth control SafetyFeatures Braking system safety guards electric clutch Depth Control Electric actuator for fingertip depth control Cutter Design 6 radially...

Page 11: ...e from moving from one distressed area to another The CRAFCO Model 30 Pavement Self Propelled Router was not intended to drive forward and route cracks at the same time The handle bar has two seperate...

Page 12: ...a time If the engine does not start allow a 60 second cool down period between starting attempts Failure to follow these guidelines can burn out the starter motor NOTE Upon start up a metallic tickin...

Page 13: ...les up to 25 degrees Check oil level to assure crankcase oil level is at the F mark on the dipstick Do not operate the engine continuously at angles exceeding 25 degrees in any direction Engine damage...

Page 14: ...TO ITEM NUMBER 7 ATTACHING CUTTER HEAD DUST SHROUD 1 To make attaching the cutter head dust shroud more accessible raise the front of the router To raise the front of the router push down on the hand...

Page 15: ...llection bag is clean and securely clamped to filter mounting bracket with adjustable quick release gear clamp The quick release gear clamp is adjustable and should be adjusted so that it holds the du...

Page 16: ...lways engage electric clutch before lowering cutter head into the joint WARNING The Model 30 pavement router pushes toward operator when routing Tightly compacted surfaces deep or wide cuts or hard ag...

Page 17: ...he machine thoroughly clean the joint For deep cuts deeper than 3 4 inch 19 mm it may be necessary to make two passes A stabilizer mechanism Figure 4 is used on the Crafco Pavement Router to improve t...

Page 18: ...me or distance that can be routed before the large particle dust collection bin will need to be emptied will vary depending on the condition of the asphalt approximately 500 to 1000 feet 150 to 300 me...

Page 19: ...t forms a Dust Cake on the inside wall of the dust collection bag and will restrict the amount of air that can escape through the dust collection bag reducing the overall suction of the system Tapping...

Page 20: ...op moving STORING THE MACHINE MODEL 30 PAVEMENT ROUTER CRAFCO Model 30 Pavement Router and Self Propelled Router DO NOT rest the weight of the machine on the rubber rock deflector or rubber will becom...

Page 21: ...vice class SG or SH or extending oil change intervals longer than recommended can cause engine damage Refer to the Maintenance instructions on page 22 or the Kohler Owners Manual for detailed oil chec...

Page 22: ...gasoline is recommended as it leaves less combustion chamber deposits Leaded gasoline may be used in areas where unleaded is not available and exhaust emissions are not regulated Be aware however tha...

Page 23: ...ses can result in serious personal injury or death DO NOT use the air cleaner or exhaust elbow as a supporting step Damage of these and connecting parts might cause an exhaust leak WARNING Accidental...

Page 24: ...he c k a ir inta k e a nd c o o ling a re a s c le a n a s ne c e s s a ry G re a s e c utte r s ha ft b e a ring s B lo w lo o s e d us t d irt o ff e ng ine E ve ry 2 5 ho urs S e rvic e a ir c le...

Page 25: ...Carefully check new element for damage before installing 4 Reinstall new element replace air cleaner cap and fasten retaining clips Check the secondary element safety only if the primary air cleaner e...

Page 26: ...d sheaves Recheck belt tension after 8 hours and every 40 hours thereafter When installing new belts do not attempt to stretch over sheaves Always replace both belts and inspect sheaves for wear Clean...

Page 27: ...ON HANDLE START ENGINE OR DO ANY OTHER MAINTENANCE WHILE WORKING ON CUTTER HEAD NOTE With the Dust Control Router the cutter housing shroud must be in the stored position before moving to the next ste...

Page 28: ...and reinstall click pin to lock strip in place Figure 8 Figure 8 3 Place wrench supplied with machine on exposed bolt in cutter window Figure 9 Turn clockwise to rotate cutter head to end of cutter wi...

Page 29: ...utter Installation Warning page 39 Figure 10 6 Slide retainer back into position and tighten bolt CAUTION It is most important that retainer is always put back in the locked position As the bolt is ti...

Page 30: ...EADS MODEL 30 PAVEMENT ROUTER It is recommended that the cutter head be changed when holes for pins are worn to 1 000 in diameter or larger REMOVING OLD CUTTER HEAD AND MAIN SHAFT 1 Remove belt guard...

Page 31: ...crew farthest from the bushing saw slot tighten all screws alternately and progressively to separate sheave from bushing 6 Drive a wedge into the slot of bushing barely enough to free the bushing and...

Page 32: ...8 If bearings do not use a locking ring follow this procedure Using 1 4 electric drill and 13 64 drill bit make dimple in shaft under one or more set screws Remove two set screws on each bearing and...

Page 33: ...33 CHANGING V BELTS MODEL 30 PAVEMENT ROUTER 1 Remove belt guard by removing 4 bolts Figure 13 Figure 13 2 Loosen belt tensioner until bottomed out Figure 14 Figure 14...

Page 34: ...cause poor belt life damage to bearings and engine crackshaft bearing failure 5 Install belt guard ELECTRIC CLUTCH MODEL 30 PAVEMENT ROUTER The Model 30 is equipped with an electric clutch which can...

Page 35: ...of power Dirty carburetor Clean carburetor Defective fuel pump Replace fuel pump Engage drive system by pulling up on the handle and nothing happens Pulling the wrong handle The drive system is contro...

Page 36: ...36 CUTTER HEAD DRIVE COMPONENTS MODEL 30 PAVEMENT ROUTER CUTTER HEAD COMPLETE ASSEMBLY PART NUMBER 31239 CUTTER HEAD DRIVE COMPONENTS SEE PARTS LIST ON PAGE 37...

Page 37: ...ER 6 32039 6 3 8 16 X 3 4 BOLT 7 28688 1 INNER WASHER NEXT TO ENGINE 8 31289 1 ELECTRIC CLUTCH 9 31004 1 KEY 1 4 X 2 3 4 10 28689 1 RETAINING WASHER NEXT TO CLUTCH 11 28897 1 BOLT 7 16 X 1 1 4 12 2868...

Page 38: ...gure 16 31135 AC Pavement Cast Steel Cutterwith a CarbideTip Carbideinsertcuttingsurface WideCut Hub removed to allow the cutter to be stacked for wider cuts For use with up to 15 hardened steel space...

Page 39: ...ONT OF ROUTER REAR OF ROUTER Install replacement cutters as shown Failure to install correctlywill result in rapid deterioration of carbide tip WARNING CUTTER INSTALLATION WARNING MODEL 30 PAVEMENT RO...

Page 40: ...wide cut Figure 17 Cutter Positioning for Part Number 31135 Shaved Cutter Cutters can bealignedto configure the desired cut width For wider cutting additional cutters canbe added to asingle pin to ach...

Page 41: ...ut 3 4 Cut 31138 6 1 2 Cutter Cutters canbe alignedor staggered to configure the desiredcut width Forwider cutting additional cutters canbe added to asingle pin to achieve asmoother finished cut Alway...

Page 42: ...42 PARTS LIST MODEL 30 PAVEMENT ROUTER...

Page 43: ...EMBLY 7 29638 1 COTTER PIN 8 31052 1 CLEVIS PIN 9 31211 1 SPACER 10 28516 1 1 2 JAM NUT 11 29345 1 CLEVIS PIN 12 31102 1 RUBBER ROCK DEFLECTOR 13 31104 1 DEFLECTOR CHAIN ASSEMBLY 14 20940 1 BELT GUARD...

Page 44: ...44 PARTS LIST Continued MODEL 30 PAVEMENT ROUTER...

Page 45: ...21 20946 2 GAS TANK STRAP ASSEMBLY 22 31442 1 FUEL TANK 23 20914 1 27 HP ENGINE 24 20920 1 HANDLE BAR ASSEMBLY 25 20915 1 ROCKER SWITCH 26 51614 4 14 Ga SPADE TERMINAL 27 51592 2 10 Ga SPADE TERMINAL...

Page 46: ...46 PARTS LIST Continued MODEL 30 PAVEMENT ROUTER...

Page 47: ...16 2 FOAM HAND GRIP 33 32078 2 BELT 5VX 560 34 32001 1 ACTUATOR 35 32109 2 RUBBER BUSHING 36 31068 1 SHOCK ABSORBER 37 29345 1 1 2 X 2 CLEVIS PIN 38 29638 1 COTTER PIN 39 20919 1 SKID PLATE ASSEMBLY P...

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Page 49: ...49 MODEL 30 PAVEMENT SELF PROPELLED ROUTER...

Page 50: ...50 DRIVE WHEEL CLUTCH ASSEMBLY MODEL 30 PAVEMENT SELF PROPELLED ROUTER...

Page 51: ...51 DRIVE WHEEL CLUTCH ASSEMBLY MODEL 30 PAVEMENT SELF PROPELLED ROUTER...

Page 52: ...52 SELF PROPELLED DRIVE SYSTEM MODEL 30 PAVEMENT SELF PROPELLED ROUTER...

Page 53: ...53 SELF PROPELLED DRIVE SYSTEM MODEL 30 PAVEMENT SELF PROPELLED ROUTER...

Page 54: ...54 SELF PROPELLED HUB WHEEL SPACER MODEL 30 PAVEMENT SELF PROPELLED ROUTER N U MBER PAR T N U MB ER QTY DESC R IPTION 31483 1 W HEEL SPACE R S ELF PROPE LLE D ROUTER...

Page 55: ...55 ENGINE SUPPORT FRAME CABLE BRACKET HOLDER MODEL 30 PAVEMENT SELF PROPELLED ROUTER NUMBER PART NUMBER QTY DESCRIPTION 20878 1 LOWER CABLE HOLDER 31488 1 CABLE CABLE GUIDE CLEVIS ASSEMBLY...

Page 56: ...56 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 57: ...57 MODEL 30 PAVEMENT DUST CONTROL ROUTER...

Page 58: ...ll times whether when in use or during transport and storage Water rain or significant moisture may cause the bag to shrink and not function appropriately Cutter Head Dust Shroud When seal brushes bec...

Page 59: ...h H o ld e r C 7 2 3 1 5 9 3 S tr i p B r u s h C 8 1 3 1 5 8 9 B r u s h H o ld e r D 9 1 3 1 5 9 4 S tr i p B r u s h D 1 0 1 3 1 5 9 9 B r u s h H o ld e r E 1 1 1 3 1 5 9 5 S tr i p B r u s h E 1...

Page 60: ...r M o u n ti n g B r a c k e t A s s y K 1 3 1 5 6 0 C y c lo n e M o u n ti n g B r a c k e t A s s y L 2 3 1 4 1 4 D u s t C o lle c ti o n B a g 1 2 S q F t M 1 3 1 4 1 7 C o v e r P i n R e m o v...

Page 61: ...h e r 2 8 6 7 0 6 1 4 F la t W a s h e r 2 8 6 7 2 2 5 3 8 F la t W a s h e r 2 8 7 3 2 4 3 8 1 6 x 1 1 4 B o lt 2 8 7 3 5 4 3 8 1 6 x 2 B o lt 2 8 7 6 4 2 1 2 1 3 x 2 B o lt 2 9 0 4 1 4 M 8 1 2 5 x...

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