COX A18216J Owner'S/Operator'S Manual Download Page 8

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

28 November 2016 

Page   8 

Owners Manual for Model A18216J Hydro Drive 

IMPORTANT 

 

RECOMMENDED FUEL

 

Unleaded fuel is recommended by 
all  manufacturers  of  engines 

fitted to Cox products. 

 

SAFETY SWITCHES 

Before operating machine, ensure 

that  all  safety  switches  are 
operating  correctly.    Do  not 

operate  machine  with  faulty, 
missing  or  damaged  safety 

switches. 

 

BLADE WARNING 

 

Do  not  use  mowing  attachment 
with  broken  or  bent  blades, 

damaged  or  worn  bolts  and  nuts 
or damaged cutter disc, otherwise 

damage  and  premature  wear  will 
result  from  vibration.    Replace 

blades,  bolts  and  nuts  only  in 
pairs to maintain correct balance. 

Recommended  blade  nut  torque 
is 36-40Nm. Do not over tighten. 

 

Keep both feet and hands 

clear of the mowing 

attachment at all times  

while attempting to start 

or operate the machine. 

 

 

 

WARNING 

DO NOT OPERATE 

WITHOUT MOWING 

ATTACHMENT 

DEFLECTOR FITTED & 

DOWN. 

 

Reference  to  left  or  right  hand 

side of machine is determined by 
sitting  in  the  operating  position 

on the machine. 

 

Safety  footwear  is  recommended 
when operating machine. 

 

Reference  to  left  or  right  hand 

side of machine is determined by 
sitting  in  the  operating  position 

on the machine. 

 

Mount  and  dismount  only  from 

left hand side of machine. 

 

Ensure  machine  has  clutch/brake 
pedal  fully  depressed  or  parking 

brake  engaged  when  attempting 
to start engine. 

 

Never  allow  engine  revs  to 

exceed more than 3600 RPM. 

 

The Instruments, 

the Controls and 

their functions are 

as follows; 

 

 

Key Switch- 

Used to start and stop engine. Insert 

key,  turn  key  all  the  way  right  to 
start  (3rd)  position  to  start  engine. 

When  key  is  released  from  start 
(3rd)  position  it  will  return  to  on  | 

(2nd) position. Turn key all the way 
left  to  off    O  (1st)  position  to  stop 

engine. Remove key from off O (1st) 
position to lock ignition switch. 

 

PTO Switch- 

Used to activate the electromagnetic 
clutch/brake  to  start  (engage)  and 

stop (disengage and brake) mowing 
attachment blades and allow starting 

of  engine  with  mowing  attachment 
blades  disengaged  from  engine. 

With  engine  running  at  fast  speed 
pull  KNOB  up  to  (ON)  position  to 

start  (engage)  mowing  attachment 
blades.  Push  knob  down  to  (OFF) 

position  to  stop  (disengage  and 
brake) mowing attachment blades. 

 

Seat Switch-  

Used  to  stop  engine  if  operator  is 
not  on  the  seat  (switch  not 

depressed)  &  cutter  engagement 
PTO  switch  is  engaged  (on)  or  the 

park  brake  switch  is  not  depressed 
(park brake not locked on). 

 

Clutch/Brake  Pedal  &  Park 

Brake Switch- 

Used to allow starting of the engine 

when depressed.  
Used  to  stop  engine  when  not 

depressed  and  seat  switch  is  not 
depressed. 

 

Hourmeter- OPTIONAL 

Used  to  indicate  the  number  of 
hours the engine has operated.  

 

Note:- Ignition switch must be in the 

on  position  for  the  hourmeter  to 
display hours. 

 

Engine Speed/Choke 

Control Lever- 

Used to  regulate  engine  speed  and 
cutter  speed  also  to  engage/

regulate/disengage  the  engine 
choke  to  assist  in  starting  a  cold 

engine. Push LEVER fully forward to 
engage the engine choke fully. 

 

Pull  LEVER  back  so  front  edge  of 

LEVER is in line with the fast (rabbit) 
symbol on dash decal to disengage 

choke fully. 

 

Pull LEVER back for slow engine and 
cutter  speed  and  push  LEVER 

forward  to  fast  symbol  on  dash 
decal  for  fast  engine  and  cutter 

speed. 

 

Clutch/Brake Pedal- 

Used  to  disengage  drive  to  the 

transaxle  and  apply  the  brake  to 
slow  or  stop  machine  travel  in 

forward or reverse direction. Used to 
allow  engagement  of  park  brake  in 

locked  (on)  position.  Used  to  allow 
starting  of  engine.  Used  to  release 

park  brake  from  locked  (on) 
position.  

 

Depress  PEDAL  to  apply  brake. 

Depress  PEDAL  to  allow  raising  of 
park  brake  knob  to  locked  (on) 

position.  Depress  PEDAL  to  allow 
starting of engine. Depress PEDAL to 

release park brake from locked (on) 
position. 

 

Park Brake Knob- 

Used to lift the park brake rod and 
engage  with  the  clutch/brake 

linkage to secure the brake into the 
locked (on) position.  

 

Used to allow starting of the engine 
if the mowing attachment is stoped 
(PTO.  clutch/brake  knob  is  pushed 

down)  without  the  operator 
depressing  clutch/brake  pedal  or 

being on the operators seat. 

 

Used to allow the operator to leave 

the  operating  position  with  the 
engine running if the park brake is in 

the  locked  (on)  position  and  the 
mowing  attachment  is  also  stoped 
(PTO.  clutch/brake  knob  is  pushed 

down).  

 

Depress  brake  pedal  fully,  then  lift 

the park brake KNOB into the locked 
(on) position and  release the  brake 

pedal,  leaving  the  KNOB  in  the 
locked  (on)  position.  Depress  the 

clutch/brake  pedal  to  release  the 
park brake and let it return to the off 
position. 

 

OPERATING INSTRUCTIONS 

Summary of Contents for A18216J

Page 1: ...rranty work is required REGISTER YOUR WARRANTY ONLINE http www coxmowers com au warranty registration RIDE ON MOWER OWNER OPERATORS MANUAL Incl ILLUSTRATED PARTS LIST Model A18216J Hydrostatic Drive C...

Page 2: ...__________ Located on label inside transmission housing B S ENGINE MODEL NO ______________TYPE____________ CODE_______________ DATE OF PURCHASE __________________________________ OWNERS NAME ADDRESS T...

Page 3: ...ment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow only in daylight or good a...

Page 4: ...will increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufac turer ac c epts no responsibility as these increased risks must be accepted so...

Page 5: ...tachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defective guards or without all safety device...

Page 6: ...ngs x 2 A163060 Washer W05M202 x 2 Pre delivery Instruction Sheet ASSEMBLY TOOLS EQUIPMENT REQUIRED Socket set containing 13mm a f socket extension 75mm 3 or longer Spanner 13mm a f Hammer 6mm or 1 4...

Page 7: ...28 November 2016 Page 7 Owners Manual for Model A18216J Hydro Drive PRE DELIVERY PARTS EXPLODED VIEW...

Page 8: ...ing attachment blades Seat Switch Used to stop engine if operator is not on the seat switch not depressed cutter engagement PTO switch is engaged on or the park brake switch is not depressed park brak...

Page 9: ...NGINE Cold Engine To start engine place speed control lever into choke position ensure PTO switch is in the off position park brake locked or clutch brake pedal fully depressed insert key in key switc...

Page 10: ...lift weight from seat Engine should stop Key Switch Sit on seat and start engine turn key switch to stop position Engine should stop CUTTER BRAKE ADJUSTMENT If cutter fails to stop within 8 seconds e...

Page 11: ...ondition service if required Check clutch brake operation adjust if required Check operation of safety switches and replace if required Check tyre pressures adjust if required Grease stub axles Lubric...

Page 12: ...rockets for wear adjust if required Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required DATE HOURS DEALER 15 MONTHS...

Page 13: ...der dusty conditions or where air borne debris is present DATE HOURS DEALER 24 MONTHS OR 200 HOURS which ever occurs first If fitted replace engine oil filter Change engine oil Check engine spark plug...

Page 14: ...axles Lubricate steering ball joints rod ends Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required Check battery co...

Page 15: ...28 November 2016 Page 15 Owners Manual for Model A18216J Hydro Drive PLEASE REGISTER YOUR WARRANTY ONLINE AT http www coxmowers com au warranty registration...

Page 16: ...T Nut Hex Nyloc Thin M 8 Pc6 2 5 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 l 4 6 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 7 SH0820M Screw Hex M 8x 20 Pc8 8 6 8 W041216 Washer Flat Bright 1 4...

Page 17: ...Soc M 6x 12 Pc10 9 2 6 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 7 DEC180 Badge Bonnet 1 8 DEC240 Decal Proudly Australian 2 9 DEC330 Decal Cox 250x 80 1 10 DEC361 Decal Stockman 3500 Cox Bonne...

Page 18: ...28 November 2016 Page 18 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW BODY SEAT...

Page 19: ...h Seat Nc Flange Bolt Mtg 1 7 1 SP1PNCSM Switch Plunger 1 Pole Nc Snap Mtg 1 8 BHSSC0410 Screw Button Hex Soc Unc 1 4 X 5 8 Pc10 9 2 9 WS040816 Washer Lock Spring 1 4 X3 32 X1 16 2 10 W040818 Washer F...

Page 20: ...28 November 2016 Page 20 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW BODY CONSOLE...

Page 21: ...NT Nut Hex Nyloc Thin M 6 Pc6 6 15 A179221 Control Speed Engine B S L 510 1 16 BHSSM5X12 Screw Button Hex Soc M 5 X 12 Pc10 9 6 17 W05MN Washer Flat Bright M 5x 10x1 0 12 18 NM5NT Nut Hex Nyloc Thin M...

Page 22: ...28 November 2016 Page 22 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW ENGINE ANCILLARY...

Page 23: ...163020 Tank Fuel 5 5l 1 12 CF01 Cap Fuel 1 13 AM293 Petrol Tap 1 14 AM294 Grommet Fuel Tap 1 15 Battery Automotive 12v MFU1 9pl 240cca 1 16 STF0618 Screw Hex Wash Taptite Ii 3 8 X1 1 8 2 17 W06S Washe...

Page 24: ...28 November 2016 Page 24 Owners Manual for Model A18216J Hydro Drive...

Page 25: ...d L 490 1 7 A179072 Harness Wiring Main 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magneto 6 Term 1 11 SKIT133 Switch Plunger 2 Pole No Nc Snap Mtg incl Cover 1 CSP2PSM Cover Switch Plunge...

Page 26: ...28 November 2016 Page 26 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW DRIVE CONTROLS...

Page 27: ...Disengage Hydro 1 9 RP04 Pin R Steel 1 4x 25 1 10 A179033Z Link Drive Hydro 1 11 W061216 Washer Flat Bright 3 8 X3 4 X16g 2 12 RP01 Pin R 3 13 A111018 Spring Extension Foot Brake 1 14 A179039Z Pivot P...

Page 28: ...28 November 2016 Page 28 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW DRIVE...

Page 29: ...1 14 NM8NT Nut Hex Nyloc Thin M 8 Pc6 2 15 RE516INT End Rod 1 16 PIFBB02C Idler Flat 1 17 A179121Z Arm Tensioner Belt Drive 1 18 A179123Z Pin Link 1 19 A179125Z Link Adjust Disengage Drive 1 20 A1021...

Page 30: ...28 November 2016 Page 30 Owners Manual for Model A18216J Hydro Drive...

Page 31: ...646029911 Control Shaft 50 168T2029920 Fulcrum 51 168T2029800 Torsion Spring 52 168T2029740 Control Arm A 53 1A646029400 Control Lever F 54 168T2029360 Jerky Plate 55 22137120000 Washer 12 56 1A646029...

Page 32: ...28 November 2016 Page 32 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW STEERING...

Page 33: ...b Right 1 17 AM336 Washer Sealing Shaft 2 18 AM337 End Rod 2 19 C02 Circlip Ext E Type 2 20 GNTF3 Nipple Grease Straight 2 21 RE38INTSTUD End Rod 2 22 N06FC Nut Hex Conelok Unf 3 8 Gr5 2 23 A179083Z R...

Page 34: ...28 November 2016 Page 34 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW WHEELS...

Page 35: ...less 13x 5 00 6 4ply Turf Tread 1 STU13X500 6SS Tube Optional 3 5 AM021 Sleeve Spacer Bearing L 30 1 4 W20MN Washer Flat Bright M20x 37x2 0 2 5 W102705 Washer Flat Black 10 5x27x5 2 6 WS06081 5 Washer...

Page 36: ...28 November 2016 Page 36 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW MOWER SUSPENSION...

Page 37: ...0M10 9 Screw Hex M10x 30 Pc10 9 1 20 WW0616 Washer Wave 3 8 X1 1 21 NHM10 Nut Hex M10 Pc8 2 22 NM10NT Nut Hex Nyloc Thin M10 Pc6 2 23 SH0820M Screw Hex M 8x 20 Pc8 8 4 24 W10MN Washer Flat Bright M10x...

Page 38: ...28 November 2016 Page 38 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18016G 32 CUTTER COMPONENTS...

Page 39: ...ndard 198 1 10 1 Blade Mower Swingback Standard 198 2 10 2 SKIT01D1 Blade Bolt Nut Set 1 10 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 10 2 2 Washer Wave 3 8 X1 2 10 2 3 Blade Bolt Grade 8 2 11 A156017 Key...

Page 40: ...28 November 2016 Page 40 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18016G 32 CUTTER ANCILLARY COMPONENTS...

Page 41: ...h Plastic 4 14 W102705 Washer Flat Black 10 5x27x5 1 15 WS06081 5 Washer Lock Spring 3 8 X1 8x3 32 1 16 B0636C Bolt Hex Unc 3 8 X2 1 4 Gr5 1 17 SH0616M Screw Hex M 6x 16 Pc4 6 2 18 NM6NT Nut Hex Nyloc...

Page 42: ...28 November 2016 Page 42 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18116G 38 CUTTER COMPONENTS...

Page 43: ...r Wave 3 8 X1 2 10 1 3 Blade Bolt Grade 8 2 10 2 Blade Mower Swingback Airflow 137 2 11 A181007 Pulley Cutter 2 12 A100025 Key 2 13 13247 Washer Flat Black 10 5x30x6 2 14 WW0616 Washer Wave 3 8 X1 2 1...

Page 44: ...28 November 2016 Page 44 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18116G 38 CUTTER COMPONENTS...

Page 45: ...0062 Wheel 4 3 14 A181009Z Frame Cradle Idler 1 15 B0848F Bolt Hex Unf 1 2 X 3 Gr5 3 16 W081616 Washer Flat Bright 1 2 X1 X16g 12 17 N08F Nut Hex Unf 1 2 Gr5 3 18 N08FC Nut Hex Conelock Unf 1 2 Gr5 3...

Page 46: ...1 1 1 1 DEC361 Decal Cox Bonnet Side 2 2 2 2 DEC330 Decal Cox 250x 80 Red 1 1 1 1 DEC240 Decal Proudly Australian Red 2 2 2 2 DEC314 Decal Control Speed Engine 1 1 1 1 DEC343 Decal Clutch Brake 1 1 1...

Page 47: ...28 November 2016 Page 47 Owners Manual for Model A18216J Hydro Drive...

Page 48: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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