COX A18216J Owner'S/Operator'S Manual Download Page 11

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

28 November 2016 

Page   11 

Owners Manual for Model A18216J Hydro Drive 

FIRST MONTH OR 5 HOURS which ever occurs first 

MAINTENANCE SCHEDULE 

Check engine oil level, adjust if required Check engine air 
cleaner & foam pre-cleaner, service if require  

Check engine rotating screen/finger guard, clean if required  
Check operation of safety switches, service if required 

Check clutch/ brake operation, adjust if required 

 

Check tyre pressures, adjust if required 

Grease stub axles 

 

Lubricate steering ball joints 
Check for loose fasteners, tighten if required 

Check mowing attachment cutter blades, bolts, nuts, 
housing, chute, grass catcher and guards for wear or 

damage, repair or replace if required  
Lubricate as necessary 

BEFORE EACH USE 

BEFORE EXTENDED STORAGE

 

Change engine oil - Clean machine - Lubricate fully - Remove all 

fuel from engine, fuel lines & tank or add  fuel stabiliser 

EVERY 5 HOURS

 

Check engine oil level, adjust if required 
Check engine air cleaner & foam pre-cleaner, service if 

required* 

Check engine rotating screen/finger guard, clean if required* 
 

*Service more often under dusty conditions, or where air borne debris is present 

Change engine oil 
Check engine air cleaner & foam pre-cleaner, service if req 

Check engine rotating screen/finger guard, clean if required 
Check for loose fasteners, tighten if required 

Check clutch/ brake operation, adjust if required 
Check operation of safety switches, service if required 

Check tyre pressures, adjust if required 
Grease stub axles 

Lubricate steering ball joints (rod ends) 
Check mowing attachment cutter blades, bolts, nuts, housing, 

chute, grass catcher and guards for damage, repair or replace 
if required

 

 

DATE        /         /       HOURS..........................DEALER.............................................. 

3 MONTHS OR 25 HOURS which ever occurs first 

Change engine oil if operating under heavy load or high 
ambient temperature 

Check engine air cleaner & foam pre-cleaner, service if req * 
Check engine rotating screen/finger guard, clean if required * 

Check battery condition, service if required 
Check clutch/ brake operation, adjust if required 

Check operation of safety switches and replace if required 

Check tyre pressures, adjust if required 
Grease stub axles *  

Lubricate steering ball joints (rod ends) 
Check for loose fasteners,  tighten if required 

Check mowing attachment cutter blades, bolts, nuts, 
housing, chute, grass catcher and guards for wear  or  

damage,  repair or replace if required 

*Service more often under dusty conditions, or where air borne debris is present 

 

DATE        /         /       HOURS..........................DEALER.............................................. 

 

CHECK  TYRE  PRESSURES 

-  Uneven 

pressure  can  give  an  uneven  finish  when 
mowing  and  overly  low  or  high  pressures 

may  cause  damage  to  tyres  and/or  tubes. 
The  recommended  pressure  is:  140kPa  (20 

P.S.I.) Front. 140kPa (20 P.S.I.) Rear. 

 

CLEANING  MACHINE  WITH  WATER 

PRESSURE 

– Allow machine to cool down (min 

2  hrs)  before  hosing  down.    Start  engine  and 

engage drive and cutting systems to clear water 
from  pulleys  and  belts.  Stop  engine  and  allow 

machine  to  dry.  Lubricate  as  required.    Do  not 
cover machine with plastic or vinyl type material. 

 

CLEANING  AND  POLISHING  PLASTIC 
BONNET & MUDGUARD 

-  To  keep  scratches 

on bonnet & foot pan to minimum, do not rub or 
brush off with bare hands, use a soft cloth or a 

light flow of compressed air.  For dirt, wash with 
a  steady  stream  of  water  only  (no  detergent), 

then  blow  off  excess  water  with  air.    To  polish 
remove excess dust or dirt.  When surface is dry, 

spray on an automotive type plastic preservative 
and leave on for 30 to 60 seconds.  Using a dry 

soft cloth (i.e. cheesecloth) wipe off to bring up 
lustre. 

 

GENUINE  SPARE  PARTS 

-  Always  use 

Genuine COX Spare Parts.  Use of non-genuine 

COX spare parts will void your warranty. 

 

SAFETY FIRST -  

The  use  of  mechanical  devices  can  cause 

injury  or  property  damage  if  incorrect 
procedures  are  used.    Please  ensure  all 

operators & users read & understand all safety 
instructions in this manual. 

 

CHECK FOR LOOSE FASTENERS - 

TORQUE SETTINGS 

5/16” UNC BOLT 

20Nm (15lbf ft) 

3/8” UNC bolt/nut 

36Nm (27lbf ft) 

7/16” UNF BOLT 

68Nm (50lbf ft) 

6mm BOLT/NUT  

9Nm (6lbf ft) 

8mm BOLT/NUT  

15Nm (11lbf ft) 

10mm NUT 

 

44Nm (32lbf ft) 

12mm NUT 

 

53Nm (39lbf ft) 

MAINTENANCE INSTRUCTIONS cont. 

Summary of Contents for A18216J

Page 1: ...rranty work is required REGISTER YOUR WARRANTY ONLINE http www coxmowers com au warranty registration RIDE ON MOWER OWNER OPERATORS MANUAL Incl ILLUSTRATED PARTS LIST Model A18216J Hydrostatic Drive C...

Page 2: ...__________ Located on label inside transmission housing B S ENGINE MODEL NO ______________TYPE____________ CODE_______________ DATE OF PURCHASE __________________________________ OWNERS NAME ADDRESS T...

Page 3: ...ment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow only in daylight or good a...

Page 4: ...will increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufac turer ac c epts no responsibility as these increased risks must be accepted so...

Page 5: ...tachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defective guards or without all safety device...

Page 6: ...ngs x 2 A163060 Washer W05M202 x 2 Pre delivery Instruction Sheet ASSEMBLY TOOLS EQUIPMENT REQUIRED Socket set containing 13mm a f socket extension 75mm 3 or longer Spanner 13mm a f Hammer 6mm or 1 4...

Page 7: ...28 November 2016 Page 7 Owners Manual for Model A18216J Hydro Drive PRE DELIVERY PARTS EXPLODED VIEW...

Page 8: ...ing attachment blades Seat Switch Used to stop engine if operator is not on the seat switch not depressed cutter engagement PTO switch is engaged on or the park brake switch is not depressed park brak...

Page 9: ...NGINE Cold Engine To start engine place speed control lever into choke position ensure PTO switch is in the off position park brake locked or clutch brake pedal fully depressed insert key in key switc...

Page 10: ...lift weight from seat Engine should stop Key Switch Sit on seat and start engine turn key switch to stop position Engine should stop CUTTER BRAKE ADJUSTMENT If cutter fails to stop within 8 seconds e...

Page 11: ...ondition service if required Check clutch brake operation adjust if required Check operation of safety switches and replace if required Check tyre pressures adjust if required Grease stub axles Lubric...

Page 12: ...rockets for wear adjust if required Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required DATE HOURS DEALER 15 MONTHS...

Page 13: ...der dusty conditions or where air borne debris is present DATE HOURS DEALER 24 MONTHS OR 200 HOURS which ever occurs first If fitted replace engine oil filter Change engine oil Check engine spark plug...

Page 14: ...axles Lubricate steering ball joints rod ends Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required Check battery co...

Page 15: ...28 November 2016 Page 15 Owners Manual for Model A18216J Hydro Drive PLEASE REGISTER YOUR WARRANTY ONLINE AT http www coxmowers com au warranty registration...

Page 16: ...T Nut Hex Nyloc Thin M 8 Pc6 2 5 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 l 4 6 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 7 SH0820M Screw Hex M 8x 20 Pc8 8 6 8 W041216 Washer Flat Bright 1 4...

Page 17: ...Soc M 6x 12 Pc10 9 2 6 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 7 DEC180 Badge Bonnet 1 8 DEC240 Decal Proudly Australian 2 9 DEC330 Decal Cox 250x 80 1 10 DEC361 Decal Stockman 3500 Cox Bonne...

Page 18: ...28 November 2016 Page 18 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW BODY SEAT...

Page 19: ...h Seat Nc Flange Bolt Mtg 1 7 1 SP1PNCSM Switch Plunger 1 Pole Nc Snap Mtg 1 8 BHSSC0410 Screw Button Hex Soc Unc 1 4 X 5 8 Pc10 9 2 9 WS040816 Washer Lock Spring 1 4 X3 32 X1 16 2 10 W040818 Washer F...

Page 20: ...28 November 2016 Page 20 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW BODY CONSOLE...

Page 21: ...NT Nut Hex Nyloc Thin M 6 Pc6 6 15 A179221 Control Speed Engine B S L 510 1 16 BHSSM5X12 Screw Button Hex Soc M 5 X 12 Pc10 9 6 17 W05MN Washer Flat Bright M 5x 10x1 0 12 18 NM5NT Nut Hex Nyloc Thin M...

Page 22: ...28 November 2016 Page 22 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW ENGINE ANCILLARY...

Page 23: ...163020 Tank Fuel 5 5l 1 12 CF01 Cap Fuel 1 13 AM293 Petrol Tap 1 14 AM294 Grommet Fuel Tap 1 15 Battery Automotive 12v MFU1 9pl 240cca 1 16 STF0618 Screw Hex Wash Taptite Ii 3 8 X1 1 8 2 17 W06S Washe...

Page 24: ...28 November 2016 Page 24 Owners Manual for Model A18216J Hydro Drive...

Page 25: ...d L 490 1 7 A179072 Harness Wiring Main 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magneto 6 Term 1 11 SKIT133 Switch Plunger 2 Pole No Nc Snap Mtg incl Cover 1 CSP2PSM Cover Switch Plunge...

Page 26: ...28 November 2016 Page 26 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW DRIVE CONTROLS...

Page 27: ...Disengage Hydro 1 9 RP04 Pin R Steel 1 4x 25 1 10 A179033Z Link Drive Hydro 1 11 W061216 Washer Flat Bright 3 8 X3 4 X16g 2 12 RP01 Pin R 3 13 A111018 Spring Extension Foot Brake 1 14 A179039Z Pivot P...

Page 28: ...28 November 2016 Page 28 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW DRIVE...

Page 29: ...1 14 NM8NT Nut Hex Nyloc Thin M 8 Pc6 2 15 RE516INT End Rod 1 16 PIFBB02C Idler Flat 1 17 A179121Z Arm Tensioner Belt Drive 1 18 A179123Z Pin Link 1 19 A179125Z Link Adjust Disengage Drive 1 20 A1021...

Page 30: ...28 November 2016 Page 30 Owners Manual for Model A18216J Hydro Drive...

Page 31: ...646029911 Control Shaft 50 168T2029920 Fulcrum 51 168T2029800 Torsion Spring 52 168T2029740 Control Arm A 53 1A646029400 Control Lever F 54 168T2029360 Jerky Plate 55 22137120000 Washer 12 56 1A646029...

Page 32: ...28 November 2016 Page 32 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW STEERING...

Page 33: ...b Right 1 17 AM336 Washer Sealing Shaft 2 18 AM337 End Rod 2 19 C02 Circlip Ext E Type 2 20 GNTF3 Nipple Grease Straight 2 21 RE38INTSTUD End Rod 2 22 N06FC Nut Hex Conelok Unf 3 8 Gr5 2 23 A179083Z R...

Page 34: ...28 November 2016 Page 34 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW WHEELS...

Page 35: ...less 13x 5 00 6 4ply Turf Tread 1 STU13X500 6SS Tube Optional 3 5 AM021 Sleeve Spacer Bearing L 30 1 4 W20MN Washer Flat Bright M20x 37x2 0 2 5 W102705 Washer Flat Black 10 5x27x5 2 6 WS06081 5 Washer...

Page 36: ...28 November 2016 Page 36 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW MOWER SUSPENSION...

Page 37: ...0M10 9 Screw Hex M10x 30 Pc10 9 1 20 WW0616 Washer Wave 3 8 X1 1 21 NHM10 Nut Hex M10 Pc8 2 22 NM10NT Nut Hex Nyloc Thin M10 Pc6 2 23 SH0820M Screw Hex M 8x 20 Pc8 8 4 24 W10MN Washer Flat Bright M10x...

Page 38: ...28 November 2016 Page 38 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18016G 32 CUTTER COMPONENTS...

Page 39: ...ndard 198 1 10 1 Blade Mower Swingback Standard 198 2 10 2 SKIT01D1 Blade Bolt Nut Set 1 10 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 10 2 2 Washer Wave 3 8 X1 2 10 2 3 Blade Bolt Grade 8 2 11 A156017 Key...

Page 40: ...28 November 2016 Page 40 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18016G 32 CUTTER ANCILLARY COMPONENTS...

Page 41: ...h Plastic 4 14 W102705 Washer Flat Black 10 5x27x5 1 15 WS06081 5 Washer Lock Spring 3 8 X1 8x3 32 1 16 B0636C Bolt Hex Unc 3 8 X2 1 4 Gr5 1 17 SH0616M Screw Hex M 6x 16 Pc4 6 2 18 NM6NT Nut Hex Nyloc...

Page 42: ...28 November 2016 Page 42 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18116G 38 CUTTER COMPONENTS...

Page 43: ...r Wave 3 8 X1 2 10 1 3 Blade Bolt Grade 8 2 10 2 Blade Mower Swingback Airflow 137 2 11 A181007 Pulley Cutter 2 12 A100025 Key 2 13 13247 Washer Flat Black 10 5x30x6 2 14 WW0616 Washer Wave 3 8 X1 2 1...

Page 44: ...28 November 2016 Page 44 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18116G 38 CUTTER COMPONENTS...

Page 45: ...0062 Wheel 4 3 14 A181009Z Frame Cradle Idler 1 15 B0848F Bolt Hex Unf 1 2 X 3 Gr5 3 16 W081616 Washer Flat Bright 1 2 X1 X16g 12 17 N08F Nut Hex Unf 1 2 Gr5 3 18 N08FC Nut Hex Conelock Unf 1 2 Gr5 3...

Page 46: ...1 1 1 1 DEC361 Decal Cox Bonnet Side 2 2 2 2 DEC330 Decal Cox 250x 80 Red 1 1 1 1 DEC240 Decal Proudly Australian Red 2 2 2 2 DEC314 Decal Control Speed Engine 1 1 1 1 DEC343 Decal Clutch Brake 1 1 1...

Page 47: ...28 November 2016 Page 47 Owners Manual for Model A18216J Hydro Drive...

Page 48: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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