COX A18216J Owner'S/Operator'S Manual Download Page 6

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

28 November 2016 

Page   6 

Owners Manual for Model A18216J Hydro Drive 

PRE-DELIVERY INSTRUCTIONS 

UNPACKING INSTRUCTIONS 

Unpacking Instructions 

Inspect the shipping crate and contents for 
damage. 

Position  the  shipping  crate  on  a  firm  flat 
level  surface  with  at  least  3  meters 

distance from any obstruction to the end of 
the  crate  adjacent  to  the  front  of  the 

tractor. 

 

!  Caution  you  can  be  seriously 
injured  by  the  metal  strapping 

which  has  sharp  edges  and  can 
spring out when cut. Wear gloves 

when handling metal strapping. 

 

!  Caution  you  can  be  seriously 
injured  by  sharp  nails  protruding 

from the shipping crate. 

 

Cut  and  remove  the  straps  restraining  the 

tractor to the ends of the shipping crate. 

 

Remove  the  end  of  the  shipping  crate 

adjacent to front of the tractor. 
Remove  the  plastic  sheet  covering  the 

tractor. 
Unlock  the  park  brake  knob  by  depressing 

the  clutch/brake  pedal  (the  pedal  on  the 
left  side  of  the  tractor).  Pull  the  transaxle 

transmission  pump  bypass  lever  fully 
forward  to  bypass  the  transmission  pump 

and allow the tractor to be pulled with less 
effort. 

Pull  the  tractor  from  the  shipping  crate. 
Depress the brake pedal while lifting up on 

the park brake knob. Once  the park brake 
knob is raised release the brake pedal and 

then the park brake knob. 

The Park brake should now be locked on. 

 

Push  the  transaxle  transmission  pump 
bypass  lever  fully  rearward  to  engage  the 

transmission pump and allow the tractor to 
be driven. 

Remove the steering wheel, seat sub-assy, 
&  other  loose    components  from  the 

packaging. 
 

Dispose  of  all  packaging  material 

responsibly. 

 

Do  not  leave  the  plastic  sheet 

unrestrained, it can blow away to 
become a safety hazard.

 

INTRODUCTION:

 

The  purpose  of  this  procedure  is  to 

ensure  the  dealer/distributor  has 
assembled  &  made  the  necessary 
checks,  &  adjustments,  before  the 

mower is operational, and instructed the 
owner  in  its  safe  operation  & 

maintenance.  This  procedure  begins 
upon receiving the crated mower and is 

finalised  once  the  mower  has  been 
either  sold  or  leaves  the  dealer/

distributors  premises.  This  is  the 
minimum  amount  of  work  required, 

however it should not be limited to only 
the areas detailed in this procedure.

 

RESPONSIBILITY: 

It  is  the  responsibility  of  the  dealer/

distributors  to  ensure  that  before  a 
mower is delivered to a customer, it is in 

perfect operational condition. 

 

 

 
 

PROCEDURE: 

 

CHECK COMPONENTS SUPPLIED IN 

SEAT PROTECTION BAG 

 

  Engine owners manual 

 

  Owner/Operator manual 

 

  Ignition keys (AM015) 

 

Steering wheel  

 

  Roll Pin (DP10) 

   

Spring pull hook (13127)

 

  

  Set Screws M8X20 (SH0820M) x 2 

 

  Nuts M8 Nyloc (NM8NT) x 2 

 

  Seat Springs x 2 (A163060) 

 

  Washer (W05M202) x 2 

 

  Pre-delivery Instruction Sheet 

 

 

ASSEMBLY: 
TOOLS  & EQUIPMENT REQUIRED: 

Socket  set  containing  13mm  a/f  socket  & 
extension  75mm  (3”)  or  longer.  Spanner 

13mm  a/f.  Hammer  &  6mm  or  1/4”  pin 
punch.  
 

Refer pictorial procedure provided. 

 

STEERING WHEEL 

To  attach  the  steering  wheel,  align  the 

hole  in  the  steering  wheel  boss  to  the 
hole  in  the  steering  shaft  and  use  a 

hammer and suitable punch to drive the 
DP10  roll  pin    through  the  steering 

wheel  and  shaft.  Ensure  that  the  pin  is 
situated  centrally  in  the  steering  wheel 
boss  and  that  the  steering  is  free  to 

turn. 

Press the steering wheel center cover 

into place using hand pressure only. 

 

HOURMETER- OPTIONAL 

Connect the black negative wire to the 

terminal supplied at the back of the 
hourmeter.  

 

SEAT MOUNT & SEAT SPRINGS 

Install  the  two  seat  springs  using  the 

screws, washers, nuts, to the seat slide 
frame, and tighten the screws, washers, 

and nuts.  Install the Seat & Mounting to 
the  seat  slide  frame  using  the  Screws 
and  Nuts.    Attach  seat  switch  wiring  to 

seat switch. 

 

CHECK TYRE PRESSURES & FLUID 

LEVELS: 

 

TYRES 

Before  operation  ensure  that  tyre 

pressures  are  equal  on  both  sides. 
Uneven  pressure  can  give  an  uneven 

finish  when  mowing  and  may  cause 
damage to tyres and/or tubes. 

The recommended pressure is:  
Front 140kPa 

(20 P.S.I.). 

Rear 140kPa 

(20 P.S.I.)

BATTERY 

This machine is fitted with a maintenance 

free battery. 

ENGINE OIL 

Before  operation  ensure  that  engine  oil 
level is to the full mark on the dipstick.  

(Refer  engine  owners  manual  for 
procedure  &  if  some  oil  needs  to  be 

added  refer  Engine  owners  Manual  for 
Correct Grade). 

FUEL 

Ensure  the  fuel  tap  at  the  bottom  left 

front side of fuel tank is turned to the on 
position  before  attempting  to  start 

engine.  (Use unleaded fuel only). 

 

CHECK OPERATION OF SAFETY 
SWITCHES: 

 

STARTING 

Clutch/Brake  switch 

With  PTO  (power  take  off)  switch  in 

disengaged  position  (down/off)  attempt  to 
start engine without the clutch/brake pedal 

depressed. 

Engine should not start. 

PTO switch 

Sit on seat with the clutch/brake pedal fully 
depressed  and  PTO  switch  engaged  (On), 

attempt to start engine.  

Engine  should 

not start. 

Key Switch

 

With  PTO  switch  in  down  (disengaged/

off)  position  &  clutch/brake  pedal  fully 
depressed  turn  key  switch  to  start 
position.  

Engine should start.   

 

STOPPING 
Seat switch  

Sit on seat and start engine, engage cutter, 
(manual or  electric  control)  and lift weight 

from seat.   

Engine should stop. 

Clutch/Brake  switch 

Sit on seat and start engine depress clutch/

brake pedal and apply park brake, lift 
weight from sear. 

Engine should continue to run. 

Sit on seat with engine running and park 
brake off , clutch/brake pedal not 

depressed and lift weight from seat. 

Engine should stop. 

Key Switch 

Sit  on  seat  and  start  engine,  turn 

key switch to stop position. 

Engine should stop. 

Summary of Contents for A18216J

Page 1: ...rranty work is required REGISTER YOUR WARRANTY ONLINE http www coxmowers com au warranty registration RIDE ON MOWER OWNER OPERATORS MANUAL Incl ILLUSTRATED PARTS LIST Model A18216J Hydrostatic Drive C...

Page 2: ...__________ Located on label inside transmission housing B S ENGINE MODEL NO ______________TYPE____________ CODE_______________ DATE OF PURCHASE __________________________________ OWNERS NAME ADDRESS T...

Page 3: ...ment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow only in daylight or good a...

Page 4: ...will increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufac turer ac c epts no responsibility as these increased risks must be accepted so...

Page 5: ...tachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defective guards or without all safety device...

Page 6: ...ngs x 2 A163060 Washer W05M202 x 2 Pre delivery Instruction Sheet ASSEMBLY TOOLS EQUIPMENT REQUIRED Socket set containing 13mm a f socket extension 75mm 3 or longer Spanner 13mm a f Hammer 6mm or 1 4...

Page 7: ...28 November 2016 Page 7 Owners Manual for Model A18216J Hydro Drive PRE DELIVERY PARTS EXPLODED VIEW...

Page 8: ...ing attachment blades Seat Switch Used to stop engine if operator is not on the seat switch not depressed cutter engagement PTO switch is engaged on or the park brake switch is not depressed park brak...

Page 9: ...NGINE Cold Engine To start engine place speed control lever into choke position ensure PTO switch is in the off position park brake locked or clutch brake pedal fully depressed insert key in key switc...

Page 10: ...lift weight from seat Engine should stop Key Switch Sit on seat and start engine turn key switch to stop position Engine should stop CUTTER BRAKE ADJUSTMENT If cutter fails to stop within 8 seconds e...

Page 11: ...ondition service if required Check clutch brake operation adjust if required Check operation of safety switches and replace if required Check tyre pressures adjust if required Grease stub axles Lubric...

Page 12: ...rockets for wear adjust if required Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required DATE HOURS DEALER 15 MONTHS...

Page 13: ...der dusty conditions or where air borne debris is present DATE HOURS DEALER 24 MONTHS OR 200 HOURS which ever occurs first If fitted replace engine oil filter Change engine oil Check engine spark plug...

Page 14: ...axles Lubricate steering ball joints rod ends Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required Check battery co...

Page 15: ...28 November 2016 Page 15 Owners Manual for Model A18216J Hydro Drive PLEASE REGISTER YOUR WARRANTY ONLINE AT http www coxmowers com au warranty registration...

Page 16: ...T Nut Hex Nyloc Thin M 8 Pc6 2 5 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 l 4 6 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 7 SH0820M Screw Hex M 8x 20 Pc8 8 6 8 W041216 Washer Flat Bright 1 4...

Page 17: ...Soc M 6x 12 Pc10 9 2 6 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 7 DEC180 Badge Bonnet 1 8 DEC240 Decal Proudly Australian 2 9 DEC330 Decal Cox 250x 80 1 10 DEC361 Decal Stockman 3500 Cox Bonne...

Page 18: ...28 November 2016 Page 18 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW BODY SEAT...

Page 19: ...h Seat Nc Flange Bolt Mtg 1 7 1 SP1PNCSM Switch Plunger 1 Pole Nc Snap Mtg 1 8 BHSSC0410 Screw Button Hex Soc Unc 1 4 X 5 8 Pc10 9 2 9 WS040816 Washer Lock Spring 1 4 X3 32 X1 16 2 10 W040818 Washer F...

Page 20: ...28 November 2016 Page 20 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW BODY CONSOLE...

Page 21: ...NT Nut Hex Nyloc Thin M 6 Pc6 6 15 A179221 Control Speed Engine B S L 510 1 16 BHSSM5X12 Screw Button Hex Soc M 5 X 12 Pc10 9 6 17 W05MN Washer Flat Bright M 5x 10x1 0 12 18 NM5NT Nut Hex Nyloc Thin M...

Page 22: ...28 November 2016 Page 22 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW ENGINE ANCILLARY...

Page 23: ...163020 Tank Fuel 5 5l 1 12 CF01 Cap Fuel 1 13 AM293 Petrol Tap 1 14 AM294 Grommet Fuel Tap 1 15 Battery Automotive 12v MFU1 9pl 240cca 1 16 STF0618 Screw Hex Wash Taptite Ii 3 8 X1 1 8 2 17 W06S Washe...

Page 24: ...28 November 2016 Page 24 Owners Manual for Model A18216J Hydro Drive...

Page 25: ...d L 490 1 7 A179072 Harness Wiring Main 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magneto 6 Term 1 11 SKIT133 Switch Plunger 2 Pole No Nc Snap Mtg incl Cover 1 CSP2PSM Cover Switch Plunge...

Page 26: ...28 November 2016 Page 26 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW DRIVE CONTROLS...

Page 27: ...Disengage Hydro 1 9 RP04 Pin R Steel 1 4x 25 1 10 A179033Z Link Drive Hydro 1 11 W061216 Washer Flat Bright 3 8 X3 4 X16g 2 12 RP01 Pin R 3 13 A111018 Spring Extension Foot Brake 1 14 A179039Z Pivot P...

Page 28: ...28 November 2016 Page 28 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW DRIVE...

Page 29: ...1 14 NM8NT Nut Hex Nyloc Thin M 8 Pc6 2 15 RE516INT End Rod 1 16 PIFBB02C Idler Flat 1 17 A179121Z Arm Tensioner Belt Drive 1 18 A179123Z Pin Link 1 19 A179125Z Link Adjust Disengage Drive 1 20 A1021...

Page 30: ...28 November 2016 Page 30 Owners Manual for Model A18216J Hydro Drive...

Page 31: ...646029911 Control Shaft 50 168T2029920 Fulcrum 51 168T2029800 Torsion Spring 52 168T2029740 Control Arm A 53 1A646029400 Control Lever F 54 168T2029360 Jerky Plate 55 22137120000 Washer 12 56 1A646029...

Page 32: ...28 November 2016 Page 32 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW STEERING...

Page 33: ...b Right 1 17 AM336 Washer Sealing Shaft 2 18 AM337 End Rod 2 19 C02 Circlip Ext E Type 2 20 GNTF3 Nipple Grease Straight 2 21 RE38INTSTUD End Rod 2 22 N06FC Nut Hex Conelok Unf 3 8 Gr5 2 23 A179083Z R...

Page 34: ...28 November 2016 Page 34 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW WHEELS...

Page 35: ...less 13x 5 00 6 4ply Turf Tread 1 STU13X500 6SS Tube Optional 3 5 AM021 Sleeve Spacer Bearing L 30 1 4 W20MN Washer Flat Bright M20x 37x2 0 2 5 W102705 Washer Flat Black 10 5x27x5 2 6 WS06081 5 Washer...

Page 36: ...28 November 2016 Page 36 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW MOWER SUSPENSION...

Page 37: ...0M10 9 Screw Hex M10x 30 Pc10 9 1 20 WW0616 Washer Wave 3 8 X1 1 21 NHM10 Nut Hex M10 Pc8 2 22 NM10NT Nut Hex Nyloc Thin M10 Pc6 2 23 SH0820M Screw Hex M 8x 20 Pc8 8 4 24 W10MN Washer Flat Bright M10x...

Page 38: ...28 November 2016 Page 38 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18016G 32 CUTTER COMPONENTS...

Page 39: ...ndard 198 1 10 1 Blade Mower Swingback Standard 198 2 10 2 SKIT01D1 Blade Bolt Nut Set 1 10 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 10 2 2 Washer Wave 3 8 X1 2 10 2 3 Blade Bolt Grade 8 2 11 A156017 Key...

Page 40: ...28 November 2016 Page 40 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18016G 32 CUTTER ANCILLARY COMPONENTS...

Page 41: ...h Plastic 4 14 W102705 Washer Flat Black 10 5x27x5 1 15 WS06081 5 Washer Lock Spring 3 8 X1 8x3 32 1 16 B0636C Bolt Hex Unc 3 8 X2 1 4 Gr5 1 17 SH0616M Screw Hex M 6x 16 Pc4 6 2 18 NM6NT Nut Hex Nyloc...

Page 42: ...28 November 2016 Page 42 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18116G 38 CUTTER COMPONENTS...

Page 43: ...r Wave 3 8 X1 2 10 1 3 Blade Bolt Grade 8 2 10 2 Blade Mower Swingback Airflow 137 2 11 A181007 Pulley Cutter 2 12 A100025 Key 2 13 13247 Washer Flat Black 10 5x30x6 2 14 WW0616 Washer Wave 3 8 X1 2 1...

Page 44: ...28 November 2016 Page 44 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18116G 38 CUTTER COMPONENTS...

Page 45: ...0062 Wheel 4 3 14 A181009Z Frame Cradle Idler 1 15 B0848F Bolt Hex Unf 1 2 X 3 Gr5 3 16 W081616 Washer Flat Bright 1 2 X1 X16g 12 17 N08F Nut Hex Unf 1 2 Gr5 3 18 N08FC Nut Hex Conelock Unf 1 2 Gr5 3...

Page 46: ...1 1 1 1 DEC361 Decal Cox Bonnet Side 2 2 2 2 DEC330 Decal Cox 250x 80 Red 1 1 1 1 DEC240 Decal Proudly Australian Red 2 2 2 2 DEC314 Decal Control Speed Engine 1 1 1 1 DEC343 Decal Clutch Brake 1 1 1...

Page 47: ...28 November 2016 Page 47 Owners Manual for Model A18216J Hydro Drive...

Page 48: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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