COX A18216J Owner'S/Operator'S Manual Download Page 5

 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 

28 November 2016 

Page   5 

Owners Manual for Model A18216J Hydro Drive 

Preparation

 

While  operating, 

always  wear 

substantial  footwear  (not  open 

sandals) and long trousers. 

Thoroughly  inspect  the  area 

where the equipment is to be used

 

and  remove  all  objects  which  can 

be thrown by the machine. 

WARNING  –  Petrol  is  highly 

flammable:  

i)  Store  fuel  in  containers 

specifically  designed  for  this 
purpose; 

ii)  Refuel outdoors only; 
iii)  Do not smoke while refuelling; 
iv)  Add  fuel  before  starting  the 

engine; 

v)  Never  remove  the  cap  of  the 

fuel  tank  or  add  petrol  while 
the engine is running or when 

the engine is hot; 

vi)  If  petrol  is  spilled,  do  not 

attempt to start the engine but 
move  the  machine  away  from 

the  area  of  spillage  and  avoid 
creating any source of ignition 

until  petrol  vapours  have 
dissipated; 

vii)  Replace  all fuel tank caps  and 

container caps securely. 

Replace faulty Mufflers. 
Before  using,

  always  visually 

inspect  to  see  that  the  cutter 

assembly,  blades,  and  blade  bolts 
are not worn or damaged. 

Replace  worn  or  damaged 
blades  and  bolts 

in  sets  to 

preserve balance. 

Take  care

 

rotating  one  blade 

by  hand 

as this can cause other 

blades to rotate. 

 

Operation

 

Do  not  operate  the  engine 

in a 

confined  space  where  dangerous 
carbon  monoxide  fumes  can 

collect. 

 

Operate  the  machine  only  in 
daylight 

or in good artificial light. 

Before  attempting  to  start  the 
engine

, disengage Power take off 

Clutch  and  depress  clutch/brake 
pedal  to  ensure  drive  is 

disengaged to the transmission. 

Do  not  use  on  slopes  of  more 

than  15  degrees  (1  in  3.75  or 
27%). 

There  is  no  such  thing  as  a 
safe slope. 

Travel on grass slopes requires 
particular care. 

To guard against overturning: 

i)  Do  not  stop  or  start  suddenly 

when going up or downhill; 

ii)  Engage  hydrostatic  drive 

slowly; 

iii)  Always  keep  hydrostatic  drive 

operating,  especially  when 

travelling downhill; 

iv)  Machine  speeds  should  be 

kept low on slopes and during 
tight turns; 

v)  Stay  alert  for  humps  and 

hollows  and  other  hidden 
hazards; 

vi)  Never mow across the face of 

the slope. 

Use care when pulling loads 

or 

using heavy equipment: 

i)  Use  only  approved  hitch 

points; 

ii)  Limit  loads  to  those  you  can 

safely control; 

iii)  Do not turn sharply; 
iv)  Use care when reversing; 

Watch  out  for  traffic

  when 

crossing or near roadways. 

Stop the blades rotating 

before 

crossing surfaces other than grass. 

When  using  the  mowing 

attachment, 

never  direct 

discharge  of  material  towards 

bystanders  nor  allow  anyone  else 
near  the  machine  while  it  is 

operating. 

Never  operate  the  machine 

with  defective  guards, 

or 

without  all  safety  devices  in  place 

and operating correctly. 

Do  not  change  the  engine 

governor  settings 

or over speed 

the  engine  as  excessive  engine 

speed  can  increase  the  risk  of 
personal injury. 

Before  leaving  the  operators 
position: 

i)  Disengage the power take off 

clutch: 

ii)  Set  the  parking  brake  in  the 

locked position. 

D i s e n g a g e  

d r i v e  

t o 

attachments

  when  transporting, 

emptying  the  catcher,  or  not  in 

use. 

D i s e n g a g e  

d r i v e  

t o 

attachments  and  stop  engine

 

before refuelling. 

D i s e n g a g e  

d r i v e  

t o 

attachments, stop  engine,  and 

remove the ignition key: 

i)  Before leaving the machine 

unattended; 

ii)  Before  clearing  blockages  or 

unclogging the chute; 

iii)  After  striking  a  foreign  object. 

(Inspect  the  machine  for 

damage  and  make  repairs 
before  restarting  or  operating 

the damaged equipment);

 

iv)  If the machine starts to vibrate 

a b n o r m a l l y .   ( C h e c k 
immediately). 

D i s e n g a g e  

d r i v e  

t o 

attachments,  stop  engine, 

remove  the  ignition  key,  and 
disconnect  the  spark  plug 

wires and battery positive lead 

before working on, maintaining, or 
servicing the machine. 

S e c u r e  

t h e  

m o w i n g 

attachment  in  the  full  up 

position: 

i)  Before  clearing  blockages  or 

unclogging the chute; 
ii)  Before replacing the blades, or 

 

adjusting the tension   of  the 

 

blade bolts; 

iii)  Before placing any tools or any 

part of your person under the 

mowing attachment. 

Turn the fuel off using the fuel 

shut  off  valve 

at the conclusion 

of operation. 

 

Maintenance and 

Storage

 

Keep all nuts, bolts and screws 

tight 

to ensure the equipment is 

in safe working order. 

Replace worn or damaged 
parts 

for safety. 

Reduce the fire hazard

, by 

keeping the engine, muffler, 

hydrostatic transaxle, battery 
compartment, and petrol storage 

area clear of grass, leaves, or 
excessive oil and grease. 

Also ensure the mowing 
attachment drive belt can not 

come into contact with grass, 
sticks, and leaves

 built up on the 

top surface of the mowing 

attachment. 

If the fuel tank has to be 

drained 

this should be done out 

outdoors. 

Never store the machine with 
petrol in the tank

 inside a 

building where fumes can reach an 
open flame or spark. 

Allow the engine to cool 

before 

storing the Ride-on Mower in any 

enclosure. 

When  the  machine  is  to  be 

parked,  stored  or  left 
unattended 

raise  the  mowing 

attachment and secure it in the full 
up position.

 

GENERAL SAFETY INSTRUCTIONS 

CONT.

 

Summary of Contents for A18216J

Page 1: ...rranty work is required REGISTER YOUR WARRANTY ONLINE http www coxmowers com au warranty registration RIDE ON MOWER OWNER OPERATORS MANUAL Incl ILLUSTRATED PARTS LIST Model A18216J Hydrostatic Drive C...

Page 2: ...__________ Located on label inside transmission housing B S ENGINE MODEL NO ______________TYPE____________ CODE_______________ DATE OF PURCHASE __________________________________ OWNERS NAME ADDRESS T...

Page 3: ...ment Never mow while barefoot or wearing open sandals or thongs Wear long trousers and heavy shoes It is advisable to wear suitable eye protection when operating a mower Mow only in daylight or good a...

Page 4: ...will increase the risk of personal injury or property damage and is therefore considered as misuse for which the manufac turer ac c epts no responsibility as these increased risks must be accepted so...

Page 5: ...tachment never direct discharge of material towards bystanders nor allow anyone else near the machine while it is operating Never operate the machine with defective guards or without all safety device...

Page 6: ...ngs x 2 A163060 Washer W05M202 x 2 Pre delivery Instruction Sheet ASSEMBLY TOOLS EQUIPMENT REQUIRED Socket set containing 13mm a f socket extension 75mm 3 or longer Spanner 13mm a f Hammer 6mm or 1 4...

Page 7: ...28 November 2016 Page 7 Owners Manual for Model A18216J Hydro Drive PRE DELIVERY PARTS EXPLODED VIEW...

Page 8: ...ing attachment blades Seat Switch Used to stop engine if operator is not on the seat switch not depressed cutter engagement PTO switch is engaged on or the park brake switch is not depressed park brak...

Page 9: ...NGINE Cold Engine To start engine place speed control lever into choke position ensure PTO switch is in the off position park brake locked or clutch brake pedal fully depressed insert key in key switc...

Page 10: ...lift weight from seat Engine should stop Key Switch Sit on seat and start engine turn key switch to stop position Engine should stop CUTTER BRAKE ADJUSTMENT If cutter fails to stop within 8 seconds e...

Page 11: ...ondition service if required Check clutch brake operation adjust if required Check operation of safety switches and replace if required Check tyre pressures adjust if required Grease stub axles Lubric...

Page 12: ...rockets for wear adjust if required Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required DATE HOURS DEALER 15 MONTHS...

Page 13: ...der dusty conditions or where air borne debris is present DATE HOURS DEALER 24 MONTHS OR 200 HOURS which ever occurs first If fitted replace engine oil filter Change engine oil Check engine spark plug...

Page 14: ...axles Lubricate steering ball joints rod ends Check mowing attachment cutter blades bolts nuts housing chute grass catcher and guards for wear or damage repair or replace if required Check battery co...

Page 15: ...28 November 2016 Page 15 Owners Manual for Model A18216J Hydro Drive PLEASE REGISTER YOUR WARRANTY ONLINE AT http www coxmowers com au warranty registration...

Page 16: ...T Nut Hex Nyloc Thin M 8 Pc6 2 5 WS050216 Washer Lock Spring 5 16 X1 8 X1 16 l 4 6 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 7 SH0820M Screw Hex M 8x 20 Pc8 8 6 8 W041216 Washer Flat Bright 1 4...

Page 17: ...Soc M 6x 12 Pc10 9 2 6 BHSSM6X16 Screw Button Hex Soc M 6x 16 Pc10 9 2 7 DEC180 Badge Bonnet 1 8 DEC240 Decal Proudly Australian 2 9 DEC330 Decal Cox 250x 80 1 10 DEC361 Decal Stockman 3500 Cox Bonne...

Page 18: ...28 November 2016 Page 18 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW BODY SEAT...

Page 19: ...h Seat Nc Flange Bolt Mtg 1 7 1 SP1PNCSM Switch Plunger 1 Pole Nc Snap Mtg 1 8 BHSSC0410 Screw Button Hex Soc Unc 1 4 X 5 8 Pc10 9 2 9 WS040816 Washer Lock Spring 1 4 X3 32 X1 16 2 10 W040818 Washer F...

Page 20: ...28 November 2016 Page 20 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW BODY CONSOLE...

Page 21: ...NT Nut Hex Nyloc Thin M 6 Pc6 6 15 A179221 Control Speed Engine B S L 510 1 16 BHSSM5X12 Screw Button Hex Soc M 5 X 12 Pc10 9 6 17 W05MN Washer Flat Bright M 5x 10x1 0 12 18 NM5NT Nut Hex Nyloc Thin M...

Page 22: ...28 November 2016 Page 22 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW ENGINE ANCILLARY...

Page 23: ...163020 Tank Fuel 5 5l 1 12 CF01 Cap Fuel 1 13 AM293 Petrol Tap 1 14 AM294 Grommet Fuel Tap 1 15 Battery Automotive 12v MFU1 9pl 240cca 1 16 STF0618 Screw Hex Wash Taptite Ii 3 8 X1 1 8 2 17 W06S Washe...

Page 24: ...28 November 2016 Page 24 Owners Manual for Model A18216J Hydro Drive...

Page 25: ...d L 490 1 7 A179072 Harness Wiring Main 1 8 Fuse Blade 15 Amp Blue 1 9 13125 Switch Key 3 Posn Magneto 6 Term 1 11 SKIT133 Switch Plunger 2 Pole No Nc Snap Mtg incl Cover 1 CSP2PSM Cover Switch Plunge...

Page 26: ...28 November 2016 Page 26 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW DRIVE CONTROLS...

Page 27: ...Disengage Hydro 1 9 RP04 Pin R Steel 1 4x 25 1 10 A179033Z Link Drive Hydro 1 11 W061216 Washer Flat Bright 3 8 X3 4 X16g 2 12 RP01 Pin R 3 13 A111018 Spring Extension Foot Brake 1 14 A179039Z Pivot P...

Page 28: ...28 November 2016 Page 28 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW DRIVE...

Page 29: ...1 14 NM8NT Nut Hex Nyloc Thin M 8 Pc6 2 15 RE516INT End Rod 1 16 PIFBB02C Idler Flat 1 17 A179121Z Arm Tensioner Belt Drive 1 18 A179123Z Pin Link 1 19 A179125Z Link Adjust Disengage Drive 1 20 A1021...

Page 30: ...28 November 2016 Page 30 Owners Manual for Model A18216J Hydro Drive...

Page 31: ...646029911 Control Shaft 50 168T2029920 Fulcrum 51 168T2029800 Torsion Spring 52 168T2029740 Control Arm A 53 1A646029400 Control Lever F 54 168T2029360 Jerky Plate 55 22137120000 Washer 12 56 1A646029...

Page 32: ...28 November 2016 Page 32 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW STEERING...

Page 33: ...b Right 1 17 AM336 Washer Sealing Shaft 2 18 AM337 End Rod 2 19 C02 Circlip Ext E Type 2 20 GNTF3 Nipple Grease Straight 2 21 RE38INTSTUD End Rod 2 22 N06FC Nut Hex Conelok Unf 3 8 Gr5 2 23 A179083Z R...

Page 34: ...28 November 2016 Page 34 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW WHEELS...

Page 35: ...less 13x 5 00 6 4ply Turf Tread 1 STU13X500 6SS Tube Optional 3 5 AM021 Sleeve Spacer Bearing L 30 1 4 W20MN Washer Flat Bright M20x 37x2 0 2 5 W102705 Washer Flat Black 10 5x27x5 2 6 WS06081 5 Washer...

Page 36: ...28 November 2016 Page 36 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW MOWER SUSPENSION...

Page 37: ...0M10 9 Screw Hex M10x 30 Pc10 9 1 20 WW0616 Washer Wave 3 8 X1 1 21 NHM10 Nut Hex M10 Pc8 2 22 NM10NT Nut Hex Nyloc Thin M10 Pc6 2 23 SH0820M Screw Hex M 8x 20 Pc8 8 4 24 W10MN Washer Flat Bright M10x...

Page 38: ...28 November 2016 Page 38 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18016G 32 CUTTER COMPONENTS...

Page 39: ...ndard 198 1 10 1 Blade Mower Swingback Standard 198 2 10 2 SKIT01D1 Blade Bolt Nut Set 1 10 2 1 Nut Hex Nyloc Thick Unc 3 8 Gr5 2 10 2 2 Washer Wave 3 8 X1 2 10 2 3 Blade Bolt Grade 8 2 11 A156017 Key...

Page 40: ...28 November 2016 Page 40 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18016G 32 CUTTER ANCILLARY COMPONENTS...

Page 41: ...h Plastic 4 14 W102705 Washer Flat Black 10 5x27x5 1 15 WS06081 5 Washer Lock Spring 3 8 X1 8x3 32 1 16 B0636C Bolt Hex Unc 3 8 X2 1 4 Gr5 1 17 SH0616M Screw Hex M 6x 16 Pc4 6 2 18 NM6NT Nut Hex Nyloc...

Page 42: ...28 November 2016 Page 42 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18116G 38 CUTTER COMPONENTS...

Page 43: ...r Wave 3 8 X1 2 10 1 3 Blade Bolt Grade 8 2 10 2 Blade Mower Swingback Airflow 137 2 11 A181007 Pulley Cutter 2 12 A100025 Key 2 13 13247 Washer Flat Black 10 5x30x6 2 14 WW0616 Washer Wave 3 8 X1 2 1...

Page 44: ...28 November 2016 Page 44 Owners Manual for Model A18216J Hydro Drive EXPLODED VIEW CA18116G 38 CUTTER COMPONENTS...

Page 45: ...0062 Wheel 4 3 14 A181009Z Frame Cradle Idler 1 15 B0848F Bolt Hex Unf 1 2 X 3 Gr5 3 16 W081616 Washer Flat Bright 1 2 X1 X16g 12 17 N08F Nut Hex Unf 1 2 Gr5 3 18 N08FC Nut Hex Conelock Unf 1 2 Gr5 3...

Page 46: ...1 1 1 1 DEC361 Decal Cox Bonnet Side 2 2 2 2 DEC330 Decal Cox 250x 80 Red 1 1 1 1 DEC240 Decal Proudly Australian Red 2 2 2 2 DEC314 Decal Control Speed Engine 1 1 1 1 DEC343 Decal Clutch Brake 1 1 1...

Page 47: ...28 November 2016 Page 47 Owners Manual for Model A18216J Hydro Drive...

Page 48: ...70 Landseer Street Acacia Ridge Qld 4110 Australia PH 07 3323 2222 FAX 07 3344 6233 Web Site Address www coxmowers com au Email sales coxmowers com au...

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