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Cosen V2230NC, Instruction Manual

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Cosen V2230NC Instruction Manual Download Page 31

3

‐

7

 

 

 

Supplying

 

coolant

 

 

Fill

 

the

 

coolant

 

tank

 

to

 

the

 

middle

 

level

 

of

 

the

 

sight

 

gauge

 

by

 

pouring

 

the

 

coolant

 

from

 

above

 

the

 

chip

 

conveyor.

 

 

Use

 

the

 

sight

 

gauge

 

to

 

check

 

the

 

coolant

 

level

 

remaining

 

in

 

the

 

tank.

  

 

 

Always

 

check

 

the

 

coolant

 

supply

 

before

 

starting

 

the

 

machine.

 

If

 

the

 

coolant

 

pump

 

is

 

started

 

without

 

enough

 

coolant

 

supply

 

in

 

the

 

tank,

 

the

 

pump

 

and

 

its

 

drive

 

motor

 

may

 

be

 

damaged.

 

 

Refer

 

to

 

specification

 

chart

 

under

 

Section

 

2

 

Specification

 

for

 

tank

 

capacity.

 

 

Consult

 

your

 

coolant

 

supplier

 

for

 

bandsaw

 

use

 

regarding

 

coolant

 

type

 

and

 

mix

 

ratio.

 

 

 

 

 

Connecting

 

electric

 

power

 

 

 

Have

 

a

 

qualified

 

electrician

 

make

 

the

 

electrical

 

connections.

 

 

If

 

the

 

power

 

supply

 

voltage

 

is

 

different

 

from

 

the

 

transformer

 

and

 

motor

 

connection

 

voltage

 

shown

 

on

 

the

 

label

 

attached

 

to

 

the

 

electrical

 

compartment

 

of

 

the

 

machine,

 

contact

 

COSEN

 

or

 

your

 

agent

 

immediately.

 

 

 

Connect

 

to

 

power

 

supply

 

independently

 

and

 

directly.

 

Avoid

 

using

 

the

 

same

 

power

 

supply

 

with

 

electric

 

spark

 

machines

 

such

 

as

 

electric

 

welder.

 

Unstable

 

electric

 

tension

 

may

 

affect

 

your

 

machine’s

 

electric

 

installation

 

from

 

working

 

properly.

 

 

Ground

 

the

 

machine

 

with

 

an

 

independent

 

grounding

 

conductor.

 

 

Supply

 

voltage:

 

90

 ‐ 

110

 

 

of

 

nominal

 

supply

 

voltage.

 

 

Source

 

frequency:

 

99

 ‐ 

101

 

 

of

 

nominal

 

frequency.

 

 

Refer

 

to

 

the

 

specification

 

chart

 

under

 

Section

 

2

 

for

 

total

 

electric

 

power

 

consumption

 

of

 

the

 

motors

 

and

 

make

 

sure

 

your

 

shop

 

circuit

 

breaker

 

is

 

capable

 

of

 

this

 

consumption

 

amount.

 

Also

 

use

 

a

 

power

 

supply

 

cable

 

of

 

proper

 

size

 

to

 

suit

 

the

 

power

 

supply

 

voltage.

 

 
 
 
 

Summary of Contents for V2230NC

Page 1: ...COSEN SAWS V2230NC Vertical Semi Automatic Hydraulic Dual Miter Cutting Bandsaw Instruction Manual The Pinnacle of Cutting Performance Cosen Mechatronics Co Ltd ...

Page 2: ......

Page 3: ...0280 fax 31 77 7600288 For China email service cosensaws cn phone 86 152 50127815 Instruction Manual V2230NC Vertical Semi Automatic Hydraulic Dual Miter Cutting Bandsaw Ver 3 2018 03 21 2013 by COSEN MECHATRONICS CO LTD No part of this publication may be photocopied or otherwise reproduced without the prior written permission of COSEN Printed in Taiwan FROM THE MANUFACTURER Thank you for your pur...

Page 4: ......

Page 5: ...our hands clothing or gloves are caught by the running blade Make sure any use of fire is prohibited in the shop and install a fire extinguisher or other fire control device near the machine when cutting titanium magnesium or any other material that produces flammable chips Never leave the machine unattended when cutting flammable materials Use a water soluble cutting fluid on this machine Oil bas...

Page 6: ...ce has been clamped firmly If the workpiece is not securely clamped it will be forced out of the vise during cutting Take preventive measures when cutting thin or short pieces from the work to keep them from falling It is dangerous if the cut pieces fall Use roller tables at the front and rear sides of the machine when cutting long work It is dangerous if the work piece falls off the machine Turn ...

Page 7: ... Identification 2 3 Floor Plan 2 4 Section 3 Moving Installation 3 1 Location Environment 3 1 Unpacking Inspecting 3 2 Lifting 3 3 Illustration Lifting Points 3 5 Removing Shipping Bracket 3 6 Cleaning 3 6 Installing 3 6 Supplying Hydraulic Oil 3 6 Supplying Coolant 3 7 Connecting Electric Power 3 7 Leveling 3 8 Anchoring the Machine 3 9 Installing Fire Control Device 3 9 Relocating 3 9 Section 4 ...

Page 8: ... Machine 4 23 Cutting Operation 4 24 Terminating a Cutting Operation 4 25 Section 5 Electrical System 5 1 Electrical Circuit Diagrams 5 1 Section 6 Hydraulic System 6 1 Hydraulic Diagrams 6 1 Section 7 Bandsaw Cutting A Practical Guide 7 1 Introduction 7 1 Saw Blade Selection 7 2 VISE LOADING 7 3 BladeBreak In 7 3 Section 8 Maintenance Service 8 1 Introduction 8 1 Basic Maintenance 8 1 Maintenance...

Page 9: ...recautions 9 2 General Troubles Solutions 9 2 Minor Troubles Solutions 9 3 Motor Troubles Solutions 9 3 Blade Troubles Solutions 9 4 Sawing Problems Solutions 9 5 Section 10 Parts 10 1 Spare Parts Recommendations 10 1 Part List 10 2 Section 11 Warranty 11 1 Warranty 11 1 ...

Page 10: ......

Page 11: ...afety related symbols indicating important information that you should take note of prior to use of the machine or part of its functions These important safety instructions do not cover all possible situations that might occur It is your responsibility to take caution and follow procedures stated in this manual when installing maintaining and operating your machine Cosen will not be liable for dam...

Page 12: ...a sharp saw blade and keep the machine in its best and safest performance by following a periodical maintenance schedule Wear proper apparel during operation and when servicing the machine Some personal protective equipment is required for the safe use of the machine e g protection goggles Moving parts should be kept in proper alignment and connection with the machine Check for breakage mounting a...

Page 13: ...er the machine is running Do not remove any of these safeguard devices under any circumstances except when servicing the machine Even skilled service technicians should still take cautions when performing repairs or service on the machine with any of these protectors removed It is the responsibility of the user to make sure all these elements are not lost and damaged Take note of the following mai...

Page 14: ...re that the machine will stop whenever the wheel covers are open This device is to protect users from being cut by the running saw blades Among all these safety switches some of them are used to protect the users and some of them are used to prevent damage to saw blades the workpiece and the machine itself etc We have taken every precaution to prevent injury or damage and to provide safe and econo...

Page 15: ...1 5 Illustration Emergency Stop Emergency Stop ...

Page 16: ...hine or on the accessories DANGER Running Blade Blade runs through this area Keep your hands away from a running blade to avoid severe injury The arrow indicates direction of the blade Cutting Hazard KEEP COVER CLOSED KEEP HAND OFF while the blade is running Turn power off before opening cover Failure to follow the warning can result in severe injury Hazardous Voltage TURN POWER OFF before servici...

Page 17: ...1 7 Illustration Safety Labels ...

Page 18: ...he prescribed maintenance schedule Refer to Section 6 2 If maintenance does not seem to solve the problem follow the troubleshooting procedures under Section 7 CE COMPLIANCE Cosen s CE model is designed to satisfy regulations of the Council Directive on the approximation of the laws of the Member States relating to machinery 2006 42 EC Annex I Essential health and safety requirements relating to t...

Page 19: ...tically when the saw blade is broken protecting both the operator and the machine Convenience High Performance The machine is designed in the way that the operation and adjustment can be easily performed The machine will stop automatically when out of stock Dual valve system is designed to achieve optimal cutting performance with the simple setting of feed rate and perspective cutting pressure for...

Page 20: ...10 5 Max Vise Opening 560 mm 22 Saw Blade Speed 20 80 m min 66 264 fpm Size L x W x T 5 300 x 34 x 1 1 mm 208 6 x 1 3 x 0 043 Tension Hydraulically controlled automatic blade breakage detection Guide Interchangeable tungsten carbide Cleaning Steel wire brush with flexible drive shaft by main motor Motor Output Saw Blade 7 5 HP 5 6 kW Hydraulic 1 HP 0 75 kW Coolant Pump 1 4 HP 0 185 kW Tank Capacit...

Page 21: ...2 3 MACHINE PARTS IDENTIFICATION Electrical Compartment Vise Saw Blade Saw Bow Idle Wheel Oil Tank Hydraulic Cylinder Control Panel Work Light ...

Page 22: ...2 4 FLOOR PLAN Machine top view 3119 1830 7 ...

Page 23: ...2 5 Machine front view 2780 9 1831 ...

Page 24: ...2 6 Machine side view 2936 2571 5 2027 ...

Page 25: ...ce and inspection Refer to Section 2 Specification for machine dimensions and floor space Environment Well lighted 500 lumen at minimum Floor kept dry at all times in order to prevent operators from slipping Away from direct exposure to the sunlight Room temperature between 5 C to 40 C Humidity level kept at 30 95 without condensation to avoid dew on electric installation and machine Away from vib...

Page 26: ...attention to machine surface equipments furnished and the electrical and hydraulic systems for damaged cords hoses and fluid leaks In the event of damage caused during shipping please contact your dealer and consult about filing a damage claim with the carrier Your machine comes in with a set of tools for you to maintain the machine The accessories furnished are as follows 1 Tool box 1 pc 2 Grease...

Page 27: ...rm the job You must use tools and equipment with the proper tensile strength and use proper method when moving your machine Apply the wire rope sling to the lifting hooks on the four ends of the machine Refer to Illustration Lifting Points for exact locations Slowly lift the machine Be sure to protect the machine from impact or shock during this procedure Also watch out your own fingers and feet t...

Page 28: ...lified forklift operator to perform the job You must apply proper forklift technique to avoid damage to the machine Make sure the forks are able to reach in at least 2 3 of the machine depth You must keep the machine balanced at all times Make sure the forks are centered before use Illustration only Please follow user guide of your forklift 3 Use rolling cylinders You can use rolling cylinders to ...

Page 29: ...ustration Lifting Points Minimum weight capacity for each wire rope 2 5 ton Require 4 fiber double ply slings 2 000 x 50mm 78 7 x 2 inch 8 shackles 5 8 10 interlocking rings Φ20 and 1 oval alloy steel ring 5 8 ...

Page 30: ...ne oil to machine surfaces that are prone to rust Do not remove the rust preventive grease with a metal scraper and do not wipe the painted surfaces with solvent as doing so would damage surface paint INSTALLING Cosen s bandsaw machine is relatively easy to install Follow these six easy steps to install your machine Supplying hydraulic oil Open the filler cap and fill the hydraulic oil tank to abo...

Page 31: ...ower supply voltage is different from the transformer and motor connection voltage shown on the label attached to the electrical compartment of the machine contact COSEN or your agent immediately Connect to power supply independently and directly Avoid using the same power supply with electric spark machines such as electric welder Unstable electric tension may affect your machine s electric insta...

Page 32: ... panel will come on 8 Pull to unlock the Emergency Stop button and press the hydraulic ON button to start the hydraulic motor 9 Make sure the sawing area is clear of any objects Start the blade and check the blade rotation If the electrical connections are made correctly the blade should run in a counterclockwise direction If not shut the hydraulics off turn off the machine as well as the shop cir...

Page 33: ...commend you follow these procedures when relocating or shipping your machine to other place 1 Descend the saw frame to its lowest position then turn off the power 2 Fix the saw frame using the shipping bracket that originally came with the machine 3 If you are shipping the machine pack the machine carefully with industrial plastic wraps to protect it from dust 4 Use a crane or forklift to raise it...

Page 34: ......

Page 35: ...SSORIES ADJUSTING SAW BOW INCLINING ANGLE UNROLLING INSTALLING THE BLADE ADJUSTING WIRE BRUSH PLACING WORKPIECE ONTO WORKBED POSITIONING WORKPIECE FOR CUTTING ADJUSTING COOLANT FLOW ADJUSTING BLADE SPEED BREAKING IN THE BLADE TEST RUNNING THE MACHINE CUTTING OPERATION TERMINATING A CUTTING OPERATION ...

Page 36: ...material in place before cutting long workpieces Always make sure the material is clamped firmly in place before starting to cut Do not remove jammed or cut off pieces until the blade has come to a full stop Keep fingers away from the path of the blade Protection devices should be in place at all times For your own safety never remove these devices Disconnect machine from the power source before m...

Page 37: ...he material is flammable Never take your eyes off the machine while in operation Cutting fluid For cooling and lubrication purpose we recommend you use water soluble cutting fluids The following table lists out its pros and cons for your reference Pro Con Have a high cooling effect Not flammable Economical Does not require cleaning of the cut products Remove machine paint Lose its rust protection ...

Page 38: ...tor lamp 8 Guide arm up button 3 Saw bow forward button 9 Blade speed control knob 4 Saw bow backward button 10 Saw bow angle control knob 5 Right vise clamp release knob 11 HMI touch screen 6 Left vise clamp release knob Control Buttons 1 Emergency stop button Press this button to stop the machine in an emergency When the button is pressed it brings the machine to a full stop The button locks whe...

Page 39: ...h left and right vises to clamp the material 6 Left vise clamp release knob Turn the knob to the left for clamping the material Turn the knob to the right for releasing the material Cutting can be started with either left vise or right vise clamping but for better performance use both left and right vises to clamp the material 7 Guide arm down button When this button is pressed guide arm descends ...

Page 40: ...een is triggered and saw bow stops When the knob is turned to the right saw bow inclines to the right When saw bow reaches 30 and touches the right limit switch saw bow right limit switch red light on HMI touch screen is triggered and saw bow stops Return to zero point of angle encoder is installed at 150 Angle can be adjusted in HMI angle margin of error 0 2 Refer to below figure for the definiti...

Page 41: ...mit position 11 HMI touch screen Please refer to later section for detailed introduction Cutting pressure vise pressure and feeding speed control panel The part of control panel is where cutting pressure vise pressure and saw bow feeding speed can be adjusted 1 2 3 ...

Page 42: ... bow feeding speed Saw bow feeding speed is a determining factor to a good cutting time and quality cutoff surface Set the saw bow feeding speed in accordance with the cutting pressure control knob Also commonly known as the flow control valve Human machine interface HMI touch screen This HMI touch screen displays operation messages so that the operator is able to understand the system condition I...

Page 43: ... startup screen followed by the main operation menu Main control menu The main control menu includes some operating button that were used on the control panel of the earlier machines Some convenient functions are added to the page for the operator to better understand the features of the machine Setting the parameters shown on the screen requires a gentle touch of the finger You can also look up t...

Page 44: ...nning the hydraulic stop button is temporarily disabled You need to press the saw blade stop or the saw bow backward button to stop the blade first 3 Saw blade start When the work piece is clamped properly press this button to start cutting A solid yellow blade icon indicates the blade has been started When the blade is running all the buttons are temporarily disabled except the emergency stop but...

Page 45: ...start cutting 9 Right vise lock unlock Press this button to lock unlock right vise Lock the right vise and vise clamping light must be on otherwise blade will not start cutting 10 Saw bow fast slow swiveling mode When the slow mode is turned on the saw bow swiveling speed will dramatically reduce to help you position the work piece precisely 11 System parameter setting Press this button to set up ...

Page 46: ...display When saw bow cuts or moves forward and touches the front limit switch the RED light will come on which means the cut is finished or saw bow already reaches the end All limit switches have been set up by the manufacturer before shipment Make random changes will affect cutting precision 20 Guide arm safety position display Indicates if the guide saw arm is within its safety range for the saw...

Page 47: ...nt After machine is restarted this icon will turn grey When this icon is pressed saw bow will swivel to return to zero point left 150 and back to 90 and the icon will turn yellow Thus blade can be started This button must be yellow to start the blade Coolant On Off during cutting Press this faucet icon to allow coolant pump start automatically during cutting Blade Used Current blade life in hours ...

Page 48: ... turned on spray device can be started manually PLC Monitor Shows all signals of the PLC system Press Home to return to the main control menu Material cutting reference This 2 page reference chart lists out the required blade speed and cutting rate for each different material Press Home to return to the main control menu Press Next to go to the next page ...

Page 49: ...n control menu Press Next to go to the troubleshooting support page Error Code Error Description Solution M300 Front vises not clamping Check if the queen valve works M301 Rear vises not clamping Check if the queen valve works M303 Lower limit switch error Check if the lower limit switch works M304 Hydraulic motor not starting Check if the hydraulic motor works M306 Broken blade detected 1 Check t...

Page 50: ...s too low M357 Saw bow descending error 1 Check if the descend solenoid valve is stuck 2 Check the quick approach bar works 3 Check if the quick approach bar limit switch works M358 Saw bow ascending error 1 Check if the ascend solenoid valve is stuck 2 Check the quick approach bar works 3 Check the quick approach bar limit switch works M361 No material 1 Place new material 2 Check if the vise que...

Page 51: ...lease saw blade tension Blade speed motion detector Besides detecting the blade speed the speed motion detector also functions as a safety device The speed motion detector protects operators and the machine by preventing blade overloads and consequent damages if a saw blade breaks or skids Once blade breakage or slippage is detected the drive wheel will stop in 10 seconds Error Code Error Descript...

Page 52: ...ease contact your local agent Gear reducer The specially designed gear reducer can work toward your preset blade speed and torque Please refer to Section 8 for information on maintenance Coolant pump The coolant pump supplies coolant to cool off cutting temperatures during cutting Also it can be used to wash off chips Hydraulic powered wire brush The wire brush removes the metal chips on the saw b...

Page 53: ...lease do not make any random change to it Avoid high impact on the device ADJUSTING SAW BOW INCLINING ANGLE For this machine the saw bow is a forward inclined type It can be inclined from 0 5 Follow below steps to adjust the angle Step 1 Loosen fixed bolts x 4 2 on each side Step 2 Adjust the angle of saw bow by adjustment handle Clockwise Backward 5 0 Counterclockwise Forward 0 5 Step 3 Fasten th...

Page 54: ...ct the most suitable saw blade for your workpiece considering the size shape and material Step 2 Turn on the machine power by switching to ON and turn on the hydraulic system Step 3 Move saw bow to rear limit switch position then swivel the saw bow to 30 Step 4 Turn the tension controller handle from to position to release tension The idle wheel will then move slightly toward the direction of the ...

Page 55: ...the flange of the idle wheel Step 14 Tighten the blade by moving the bolt up and tightening the nut Step 15 Gently close the idle and drive wheel covers Step 16 Swivel the saw head to 90 Adjust wire brush to a proper position Step 17 Press the saw blade start button to start the blade Allow the blade to run for a few rotations then press the saw bow backward button to move the saw bow backward Ope...

Page 56: ... to move the saw bow until it is about 10mm 0 4 inch behind the workpiece precision position 3 Adjust until the cutoff point on the workpiece aligns with the blade line ADJUSTING COOLANT FLOW Step 1 Press the saw blade start button to start the saw blade drive motor Step 2 Press the saw bow forward button to move the saw bow forward Step 3 Use the flow control valve shown below to adjust the amoun...

Page 57: ...p 3 Start the break in opearation Step 4 After the break in operation is completed set all parameters back to normal settings TEST RUNNING THE MACHINE Test running this machine can ensure good machine performance in the future We suggest you run the following tests on the machine before first use Testing machine performance Turn on the power and run a basic performance test after you finish instal...

Page 58: ... 3 Position your workpiece Step 4 Clamp the workpiece Step 5 Turn the cutting pressure control knob to adjust blade cutting pressure according to the material Step 6 Adjust saw bow feeding speed control knob to obtain a suitable blade feeding speed for your material Step 7 Start running the blade Before you start cutting check again that there is no other object in the cutting area Step 8 While th...

Page 59: ...on or the emergency stop button The saw blade will stop running when the saw bow backward button is pressed Both the saw blade and hydraulic pump motors will stop running when the emergency stop button is pressed The machine will stop automatically when an error occurs The error message will be shown on the screen ...

Page 60: ......

Page 61: ...5 1 Section 5 ELECTRICAL SYSTEM ELECTRICAL CIRCUIT DIAGRAMS ...

Page 62: ...機 密 5 2 ...

Page 63: ...機 密 5 3 ...

Page 64: ...機 密 5 4 ...

Page 65: ...機 密 5 5 ...

Page 66: ......

Page 67: ...6 1 Section 6 HYDRAULIC SYSTEM HYDRAULIC CIRCUIT DIAGRAMS ...

Page 68: ...6 2 ...

Page 69: ...6 3 ...

Page 70: ...6 4 ...

Page 71: ...distance 2 tpi for example and variable tooth pitches with different tooth distances within one toothing interval Variable tooth pitches for instance 2 3 tpi can be characterized by two measures 2 tpi stands for the maximum tooth distance and 3 tpi stands for the minimum tooth distance in the toothing interval Constant Variable Min Max 4 Set The bending of teeth to right or left to allow clearance...

Page 72: ...or blade damage may result It will be slower to cut tubing than to cut solids because the blade must enter the material twice and because coolant will not follow the blade as well Tough or abrasive materials are much harder to cut than their machinability rating would indicate Tooth spacing is determined by the hardness of the material and its thickness in cross section Tooth set prevents the blad...

Page 73: ...y secured to avoid damage to the machine or injury to the operator BladeBreak In Completing a proper break in on a new band saw blade will dramatically increase its life 1 Select the proper band speed for the material to be cut 2 Reduce the feed force rate to achieve a cutting rate 20 to 50 of normal soft materials require a larger feed rate reduction than harder materials 3 Begin the first cut at...

Page 74: ......

Page 75: ... best performance and longer life of the band saw machine a maintenance schedule is necessary Some of the daily maintenance usually takes just a little time but will give remarkable results for the efficient and proper operation of cutting BASIC MAINTENANCE It is always easy and takes just a little effort to do the basic maintenance But it always turns out to be a very essential process to assure ...

Page 76: ...the saw blade Replace the wire brush if it is worn out After ending a day s work Please remove saw chips and clean the machine with discharging the cutting fluid when work has been completed Do not discharge cutting fluid while the saw blade is operating because it will cause severe injury on operator s hand Be sure the saw blade is fully stop it will be performed after working inspection Every 2 ...

Page 77: ...wer 2 Ambient temperature 5 40 3 Relative humidity 30 95 without condensation 4 Atmosphere use a plastic canvas to cover machine to avoid excessive dust acid fume corrosive gases and salt 5 Avoid exposing to direct sunlight or heat rays which can change the environmental temperature 6 Avoid exposing to abnormal vibration 7 Must be connected to earth TERMINATING THE USE OF THE MACHINE Waste disposa...

Page 78: ...e oil of 600 hours of using Change it every year Regularly Omala oil HD220 Mobil Gear 630 Hydraulic system Inspect half a year Change oil every year Regularly Shell Tellus 32 Mobil DTE oil Light Hydraulic 24 Bearing Inserts Oil with lubricant but not excess Daily Shell R2 Band wheel Oil with lubricant but not excess Weekly Cylinder Oil with lubricant but not excess 6 Monthly Wire brush Oil with lu...

Page 79: ... disable the machine from operating Generally speaking the system troubles in this machine model can be classified into three types namely GENERAL TROUBLES MOTOR TROUBLES and BLADE TROUBLES Although you may have other troubles which can not be recognized in advance such as malfunctions due to the limited life span of mechanical electric or hydraulic parts of the machine We have accumulated enough ...

Page 80: ...er to Operating Instructions Adjusting Feed Excessive blade speed Refer to Operating Instructions Speed Selection Improper blade selection Refer to Operating Instructions Blade Selection Cannot make square cut Dull blade Replace blade Guide rollers not adjusted properly Refer to Adjustments Rear vise jaw not adjusted properly Set fixed vise jaw 90 to blade Excessive head pressure Reduce head press...

Page 81: ... Install correct fuses or circuit breakers Motor fail to develop full power Power output of motor decreases rapidly with decrease in voltage at motor terminals Power line overloaded with lights appliances and other motors Reduce the load on the power line Undersize wires or circuit too long Increase wire sizes or reduce length of wiring General overloading of power company s facilities Request a v...

Page 82: ...n drive wheel while cutting Wheels out of line Adjust wheels Blade line Run out or Run in Guides out of line For a straight and true cut realign guides check bearings for wear Excessive pressure Conservative pressure assures long blade life and clean straight cuts Support of blade insufficient Move saw guides as close to work as possible Material not properly secured in vise Clamp material in vise...

Page 83: ...lamped workpiece Check and correct Excessively hard material surface Soften material surface Excessive cutting rate Reduce cutting rate Non annealed workpiece Replace with suitable workpiece Insufficient or lean cutting fluid Add fluid or replace Vibration near machine Relocate machine Non water soluble cutting fluid used Replace Air in cylinder Bleed air Broken back up roller Replace Use of non s...

Page 84: ...h Material 18 Used Band Is Long On The Tooth Edge 9 Discolored Tips Of Teeth Due To Excessive Frictional Heat 19 Used Band Is Short On The Tooth Edge 10 Heavy Wear On Both Sides Of Band 20 Broken Band Shows A Twist In Band Length 1 Heavy Even Wear On Tips and Corners Of Teeth Probable Cause A Improper break in procedure B Excessive band speed for the type of material being cut This generates a hig...

Page 85: ...eless wheel B Loose or improperly positioned side guides C Blade not perpendicular to cut D Blade rubbing against cut surface on return stroke of machine head E The teeth rubbing against a part of machine such as chip brush assembly guards etc 4 Chipped Or Broken Teeth Probable Cause A Improper break in procedure B Improper blade selection for application C Handling damage due to improper opening ...

Page 86: ...y positioned chip brush C Excessive feeding rate or feed pressure D Movement or vibration of material being cut E Improper tooth pitch for cross sectional size of material being cut F Improper positioning of material being cut G Insufficient sawing fluid due to inadequate supply improper ratio and or improper application H Hard spots in material being cut I Band speed too slow for grade of materia...

Page 87: ...y improper ratio and or improper application B Excessive band speed C Improper feeding rate D Band installed backwards 10 Heavy Wear On Both Sides Of Band Probable Cause A Chipped or broken side guides B Side guide adjustment may be too tight C Insufficient flow of sawing fluid through the side guides D Insufficient sawing fluid due to inadequate supply improper ratio and or improper application 1...

Page 88: ...tt weld breaks See Observations 5 15 and 16 14 Heavy Wear In Only The Smallest Gullets Probable Cause A Excessive feeding rate B Too slow of band speed C Using too fine of a tooth pitch for the size of material being cut 15 Body Breaking Fracture Traveling In An Angular Direction Probable Cause A An excessive twist type of stress existed B Guide arms spread to capacity causing excessive twist from...

Page 89: ... or short 19 on tooth edge C Cutting a tight radius 18 Used Band Is Long On The Tooth Edge Probable Cause A Side guides are too tight rubbing near gullets B Excessive preload band riding heavily against back up guides C Worn band wheels causing uneven tension D Excessive feeding rate E Guide arms are spread to maximum capacity F Improper band tracking back edge rubbing heavy on wheel flange 19 Use...

Page 90: ...adjust TOOL measuring Measurement Horizontal balance Procedure 1 Screw or loosen the adjusting bolt to attain the horizontal balance leveling between the roller table and the machine frame 2 Ensure that the machine frame is not struck by the loaded material on the feeding table 3 Check the leveling by the measuring tool 4 After finished the adjusting fix the roller table If the feeding table and t...

Page 91: ...ART LIST SPARE PARTS RECOMMENDATIONS The following table lists the common spare parts we suggest you purchase in advance Part Name Part Name Saw blade Filter Wire brush Steel plates Carbide inserts Rollers Bearings Belt Chain Duster seal Asbestos Washer ...

Page 92: ...05V 2230NC SERIES PART LIST 2016 11 25 V2230 總組合 Total assembly 10 2 ...

Page 93: ...軌 含座和塞子 MSA30S2SSFC R1310 20 10N 2 5 V2230 1001 base 底座 1 6 VC600D 1009 Water tank filter 水箱濾網 1 7 VC600D 2887A Rear limit fixed plate 後限固定板 1 8 VC670D 1022 Base chip shield 底座擋屑板 1 9 VC670D 3271 cylinder fixed seat 油壓缸固定座 1 10 V2230 2003 bed steel plate 1 床面鋼板 一 2 11 V2230 2005 bed steel plate 2 床面鋼板 二 2 12 V2230 22000 Left vise assembly 左虎鉗組 1 13 V2230 22500 Right vise assembly 右虎鉗組 1 05V 2230NC...

Page 94: ... NAME IN CHINESE PARTSPEC QTY 1 VC670D 1059 Right rear cover 右後蓋 1 2 VC670D 1061 Left rear cover 左後蓋 1 3 VC670D 1071 Rear cover 後蓋 1 4 VC670D 2014 Rear cover 1 後護蓋 一 1 05V 2230NC SERIES PART LIST 2016 11 25 VC670D 10500 底座邊蓋組 Bsae side cover assembly 10 4 ...

Page 95: ...T NAME IN CHINESE PARTSPEC QTY 1 PP 52124 Handle 輪箱把手 A42C 2 2 PP 57902 Eye bolt 環首螺栓 M10xP1 5 2 3 V2230 1043 Base cover 底座護蓋 鑚孔圖 1 4 VC670D 1044 Base splash shield 底座遮水板 1 05V 2230NC SERIES PART LIST 2016 11 25 V2230 10600 底座護蓋組 Base cover assembly 10 5 ...

Page 96: ...9 14 1 13 6 7 4 19 2 3 12 15 5 20 16 8 17 18 10 11 05V 2230NC SERIES PART LIST 2016 11 25 V2230 22000 左虎鉗組 Left vise assembly 10 6 ...

Page 97: ...鉗鋼板 二 1 10 VC600D 2252A Left movable vise seat 左活動虎鉗座 1 11 VC600D 2254A Left fixed vise seat 左固定虎鉗座 1 12 VC600D 2282 Sliding rod fixed seat 滑桿固定座 1 13 VC600D 2284A Sliding bar bracket 滑桿支架 1 14 VC600D 2285 Sliding bar sensing block 滑桿感應塊 1 V2230 22000 左虎鉗組 ITEM PART NO PART NAME PART NAME IN CHINESE PARTSPEC QTY 15 VC600D 2286A Rod connecting plate 滑桿連接板 1 16 VC600D 2701B Pawl 施力板 1 17 VC600D 2704...

Page 98: ...8 14 1 13 18 17 5 12 15 7 6 4 2 19 3 20 16 9 11 10 05V 2230NC SERIES PART LIST 2016 11 25 V2230 22500 右虎鉗組 Right vise assembly 10 8 ...

Page 99: ...1 10 VC600D 2253A Right movable vise seat 右活動虎鉗座 1 11 VC600D 2255A Right fixed vise seat 右固定虎鉗座 1 12 VC600D 2282 Sliding rod fixed seat 滑桿固定座 1 13 VC600D 2284A Sliding bar bracket 滑桿支架 1 14 VC600D 2285 Sliding bar sensing block 滑桿感應塊 1 15 VC600D 2286A Rod connecting plate 滑桿連接板 1 V2230 22500 右虎鉗組 ITEM PART NO PART NAME PART NAME IN CHINESE PARTSPEC QTY 16 VC600D 2701B Pawl 施力板 1 17 VC600D 2704 Rac...

Page 100: ... 4 SJY 2108 Pointer stoppper 指針擋桿 1 5 SRF 1213A Pressure control panel 壓力控制面板 1 6 SV600D 1212D Control panel 控制面板 5 7 1 7 VC600D 1301 1 Control box door cover 控制箱門蓋 1 8 VC600D 1301C Control box 控制箱 1 9 VC600D 1302C Circuit board 線路板 1 10 VC600D 1317 Supporting seat 門式開關支撐座 1 11 VC600D 1320 Wire fixed board 電線固定板 1 12 VC600D 1320 1 Foam fixed seat 泡棉固定座 1 05V 2230NC SERIES PART LIST 2016 11 25 VC67...

Page 101: ...22 16 19 12 7 8 11 1 10 15 9 23 17 13 20 21 6 18 14 5 2 4 3 05V 2230NC SERIES PART LIST 2016 11 25 V2230 30000 鋸弓組 Saw bow assembly 10 11 ...

Page 102: ... 12 VC600D 3470 Idle wheel cover switch seat 上輪箱開關座 1 13 VC600D 3481 Protection sleeve saet 油電護管座 1 14 VC600D 3494 Balance weight 配重塊 三 1 15 VC600D 39200 Tensioner shaft assembly 張力連桿組 1 V2230 30000 鋸弓組 ITEM PART NO PART NAME PART NAME IN CHINESE PARTSPEC QTY 16 VC670D 3003 Tension wheel cover 張力輪箱蓋 1 17 VC670D 3004 Tension cover 張力護蓋 1 18 VC670D 3007 Saw blade cover 鋸帶護蓋 1 19 VC670D 30300 Tension...

Page 103: ...shaft 鋼刷軸 1 2 MBR 9131 Brush drive wheel 鋼刷傳動輪 1 3 MBR 9132 B Wire brush bearing seat 鋼刷軸承座 1 4 MER 3109 Spring 鋼刷壓縮彈簧 2 5 PP 14250 Bearing 軸承 6002ZZ 2 6 PP 52097 Snap ring 扣環 S 15 4 7 PP 58002B Wire bursh 鋼刷 70m m 8m m 15T 0 3 1 05V 2230NC SERIES PART LIST 2016 11 25 V2026 32200 鋼刷組 Wire brush assembly 10 13 ...

Page 104: ...ing seat shaft press plate 滑座連桿壓板 1 5 VC600D 3316A Tension sliding seat shaft 張力滑座連桿 1 6 VC600D 3317A Sliding seat connecting block 滑座連接塊 1 7 VC600D 3318 Sliding seat connecting plate 滑座連接板 2 8 VC600D 3322 Tension hydraulic cylinder washer 張力油壓缸墊圈 1 9 VC600D 3468 Tensioner connecting rod 滑板連接桿 1 10 VC670D 33200 Tensioner cylinder assembly 張力油壓缸組 1 05V 2230NC SERIES PART LIST 2016 11 25 VC600D 3920...

Page 105: ...1 PP 14294 Bearing 軸承 6306VV NSK 2 2 SRF 2905 Distance ring 間隔環 1 3 SRF 2906 Fixed ring 固定環 上輪 1 4 SRF 2913 Idle wheel washer 上輪墊片 1 5 VC600D 3033 Idle wheel shaft 上輪軸 1 6 VC670D 3031 Idle wheel 張力輪 1 05V 2230NC SERIES PART LIST 2016 11 25 VC670D 30300 張力輪組 Tensioner wheel assembly 10 15 ...

Page 106: ...ertical 馬達 7 5HP 1 2 VC670D 33500A Gear reducer assembly 減速機組 1 3 VC670D 3041 drive wheel 主動輪 1 4 VC670D 3068 Motor connecting seat 馬達連接座 7 5HP 1 5 VC670D 3070 Connecting seat cover 連接座護蓋 3 6 VC670D 3368 Motor shaft sleeve 馬達軸套 1 05V 2230NC SERIES PART LIST 2016 11 25 VC670D 30400 主動輪組 Drive wheel assembly 10 16 ...

Page 107: ...10 24 9 20 30 16 15 23 21 2 28 8 1 3 13 27 7 25 29 26 11 5 17 19 18 22 4 12 6 14 05V 2230NC SERIES PART LIST 2016 11 25 VC600D 33500A 減速機組 Gear reducer assembly 10 17 ...

Page 108: ...131D Bearing 軸承 6206Z KOYO 1 15 PP 14652A Ball bearing 滾錐軸承 30306D KOYO 1 16 PP 14691 Ball bearing 滾錐軸承 32206 NSK 1 17 PP 14693B Ball bearing 滾錐軸承 32208KOYO 2 VC600D 33500A 減速機組 ITEM PART NO PART NAME PART NAME IN CHINESE PART SPEC QTY 18 PP 14908 Fixed nut 固定螺母 AN08 1 19 PP 14958 Stop ring 止動環 AW08 1 20 PP 51070 Oil Seal O型環 TC 38 50 8 NOK 1 21 PP 51080 O ring 油封 38 52 5 1 22 PP 51090B O ring 油封 ...

Page 109: ...D 3133A carbide insert 固定鎢鋼片 一 1 3 VC600D 3133B carbide insert R 固定鎢鋼片 二 1 4 VC600D 3139A bearing pin 軸承銷 1 5 VC600D 3141 guide roller shaft 1 導輪軸 一 1 6 VC600D 3143 guide roller shaft 2 導輪軸 二 1 7 VC670D 3105 fixed saw arm 固定鋸臂 1 8 VC600D 3145 washer 墊圈 1 05V 2230NC SERIES PART LIST 2016 11 25 VC670D 31000 鋸臂組 Saw arm assembly 10 19 ...

Page 110: ... guide 滑軌 滑塊 2 3 VC600D 3103 Movable guide arm 活動鋸臂 1 4 VC600D 3183 Spray nozzle 冷卻水噴嘴 1 5 VC600D 3486 Adaptor plate 鋸臂油缸轉接板 1 6 VC600D 3496 Guide arm cover 鋸臂遮板 1 7 VC670D 3483 Saw arm splash shield 鋸臂擋水板 1 8 VC670D 31300 Upper guide roller assembly 上導輪座組 1 05V 2230NC SERIES PART LIST 2016 11 25 VC670D 31000A 活動鋸臂組 Movable guide arm assembly 10 20 ...

Page 111: ...85 Snap ring 扣環 S12 2 3 SRF 3202 Guide roller shaft 1 導輪軸 1 1 4 SRF 3202A Guide roller shaft 2 導輪軸 2 1 5 VC600D 3133 Fixed carbide insert 固定鎢鋼片 2 6 VC600D 3139 Bearing pin 軸承銷 1 7 VC670D 3131 Guide roller seat 導輪座 1 8 VC670D 3155 Spacer 導輪座墊片 1 05V 2230NC SERIES PART LIST 2016 11 25 VC670D 31300 上導輪座組 Upper guide roller assembly 10 21 ...

Page 112: ... 0610 Adjusting bolt 調整螺絲 1 2 AHA 0611 Adjusting nut 調整螺母 1 3 SV600D 2905 tensioner press plate 1 張力壓板 一 2 4 VC600D 3301 Tensioner sliding seat 張力滑座 1 5 VC600D 3303 Tensioner sliding plate 張力滑板 1 05V 2230NC SERIES PART LIST 2016 11 25 VC670D 33000 張力滑座滑板組 Tensioner sliding plate assembly 10 22 ...

Page 113: ...12 9 28 2 30 10 32 13 1 15 11 8 14 17 29 19 22 3 26 6 5 18 20 7 31 16 25 21 4 24 23 27 05V 2230NC SERIES PART LIST 2016 11 25 V2230 34500 鋸弓滑軌組 Saw bow rotating assembly 10 23 ...

Page 114: ...0D 3466 Washer 鋸弓旋轉盤華司 1 17 VC600D 3476 Utility lines fixed seat 管線固定座 1 18 VC600D 3480 Angle pointer 角度指針 1 19 VC600D 3481 Protection sleeve seat 油電護管座 1 V2230 34500鋸弓滑軌組 ITEM PART NO PART NAME PART NAME IN CHINESE PARTSPEC QTY 20 VC600D 3487A Saw bow rotating seat 鋸弓旋轉座 1 21 VC600D 3488 Saw bow rotating plate 鋸弓旋轉盤 1 22 VC600D 3489 Saw bow rotating shaft 鋸弓旋轉軸 1 23 VC600D 3495 Chain press plate ...

Page 115: ... seat 譯碼器活動座 1 2 C320G 70536 Encoder fixed seat 譯碼器固定座 1 3 M3L 9 10 Spring 微動彈簧 1 4 SV600D 2107A Rotating shaft end plate 旋轉軸端板 1 5 VC600D 2101B Encoder seat 譯碼器固定座 1 6 VC600D 2105 M1 5 Gear 1 5定寸齒輪 1 7 VC600D 2112 Toothed plate M1 5齒型板 1 05V 2230NC SERIES PART LIST 2016 11 25 VC600D 21000 譯碼器組 Encoder assembly 10 25 ...

Page 116: ...ring O型環 P50A 1 2 PP 59570 O ring O型環 G 65 1 3 VC600D 3752B Brake supporting seat 制動器支撐座 1 4 VC600D 3753 Brake fixed plate 制動固定片 1 5 VC600D 3754 Brake movable plate 制動活動片 1 6 VC600D 3755A Brake piston 制動活塞 1 05V 2230NC SERIES PART LIST 2016 11 25 VC600D 37500B 鋸弓旋轉制動組 Saw bow rotating brake assembly 10 26 ...

Page 117: ...736 Double head round key 單頭平行鍵 8 7 40L 1 7 VC600D 2551A Chain wheel 鏈輪 1 8 VC600D 3951 Gearbox plate 1 齒輪箱板 一 1 9 VC600D 3952 Gearbox plate 2 齒輪箱板 二 1 10 VC600D 3956 Gear 1 齒輪 一 1 11 VC600D 3957 Gear 2 齒輪 二 1 12 VC600D 3958 Gear 3 齒輪 三 1 13 VC600D 3959 Gear 4 齒輪 四 1 14 VC600D 3961 Gear shaft 齒輪軸 1 15 VC600D 3962 Chain wheel shaft 鏈輪軸 1 16 VC600D 3963 Gear shaft washer 齒輪軸墊圈 2 17 VC600D 3964 Gearb...

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Page 119: ...d normally acceptable practices This warranty does not apply if the machine has been altered or modified without our prior written consent In the case of components or units purchased by Seller including work holding devices tool holders motors and controls the warranty shall not exceed that received by Seller from the supplier of such components or units Seller will not assume responsibility for ...

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Page 122: ... Vertical Plate Saws Horizontal Billet Saws NC CNC Band Saws Structural Miter Cutting Saws Automatic Band Saws Industry 4 0 Cosen Predictive Computing Visit our website at www cosen com COSEN MECHATRONICS CO LTD ...

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