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620917311

MAINTENANCE

The following dispenser maintenance should be performed at the intervals indicated:

DAILY 

(or as required)

Remove foreign material from vending area drip tray to prevent drain blockage. Clean vending area. Check for
proper water drainage from the vending area drip tray.

MONTHLY

Clean and sanitize the hopper interior and beverage system if applicable (see CLEANING INSTRUCTIONS).

START-UP & OPERATING INSTRUCTIONS

Fill the hopper with ice. Dispense a large cup of ice.  Repeat this procedure whenever the dispenser has run out
of ice.

In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will continue
to flow as long as the lever is held depressed.

CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately any
spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be
installed on the unit at all times.

If the dispenser fails to dispense ice, see troubleshooting guide.

TORSION BAR REMOVAL

The hinged door as shipped from thje factory is set up for the mountingof Corian on the top. In the cas where Co-
rian will not be used, it is recommended that the rear torsion bar be removed so as to decrease the spring force.
To accomplish this task, the rcommended procedure is as follows.

1. Remove balloon Item 46 Ice Deflector by removing the three knurled screws that hold the Ice Deflectory in

place.

2. Break the RTV seal that holds the polymeric inner lid in place. This should be done with a sharp instrument.

3. Gently pry the inner lid out of the stainless steel cover.

4. Now that the complete Torsion Bar Assembly is visible, locate the Counter Balance Pivot which is balloon

item 71. Using an 11/32” socket or equivalent, remove the two 8-32 hex nuts.

5. Carefully pry the pivot up and away from the mounting studs. As you do this, the torsion shafts will move

along with the pivot.

6. Once the pivot is free of the studs, moving it a little further towards you should allow the torsion shafts to

come free of the pivot.

7. You should be able to grab the rear torsion bar at this time and pull away from the end that is captured in the

sheetmetal bracket.

8. Reverst the steps to reassemble the door.

9. RTV liner back in place.

Summary of Contents for UC150 ICE ONLY

Page 1: ...A IMI CORNELIUS INC 1999 2005 IMI CORNELIUS INC www cornelius com Part No 620917311 August 1999 Revision Date December 16 2005 Revision B THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must...

Page 2: ...CE DELIVERY 11 TROUBLESHOOTING 15 BLOWN FUSE OR CIRCUIT BREAKER 15 AGITATOR DOES NOT TURN AUGER DOES NOT TURN 15 ICE DISPENSES CONTINUOUSLY 15 SLUSHY ICE WATER IN HOPPER 15 AGITATOR TURNS AUGER DOES N...

Page 3: ...Do not let anyone operate the machine without instructions Keep your machine in proper working condition Unauthorized modifications to the machine may impair function and or safety and affect the mac...

Page 4: ...2 620917311 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 5: ...dispenser clean of ice cubes CAUTION Dispenser cannot be used with crushed or flaked ice Use of bagged ice which has frozen into large chunks can void warranty The dispenser agitator is not designed...

Page 6: ...9 688 9 125 25 438 CORIAN IS CUT FROM COUNTER AND IS REWORKED AS SHOWN ABOVE BEFORE BEING GLUED TO UC 150 DOOR LIDS 7 00 OPTIONAL CORIAN COUNTERTOPS ARE ATTACHABLE AND BLEND INTO RESTAURANT DECOR SUPP...

Page 7: ...OPENING LID 27 3 8 1 15 16 2 1 2 33 1 2 31 7 8 30 32 1 2 13 16 THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTER TOP THE DOTTED LINE IS THE ACTUAL CUTOUT DIMENSIO...

Page 8: ...the outline dimensions All excess sealant must be wiped away immediately 2 The drain tube is routed through the large opening in the bottom of the unit See the MOUNTING TEMPLATE page 5 for locating th...

Page 9: ...The hinged door as shipped from thje factory is set up for the mountingof Corian on the top In the cas where Co rian will not be used it is recommended that the rear torsion bar be removed so as to d...

Page 10: ...8 620917311 44 140 24 80 80 119 55 82 81 80 82 119 100 100 79 71 100 29 29 29 46 92 FIGURE 3 TORSION BAR REMOVAL...

Page 11: ...right hand hopper cover then remove all ice from hopper B Lift up and remove the left hand hopper cover C Remove agitator disk and agitator assembly D Remove tower cover by removing three thumb screws...

Page 12: ...breakdown First remove the tower cap item 69 by removing the 3 knurled screws 2 Once the tower cap is out of the way you will see a wire retainer item 77 By placing your fingers on the backside of th...

Page 13: ...R INCREASING SPEED OF ICE AUGER MOTOR FIGURE 5 ICE AUGER MOTOR SPEED CONTROL FOR ICE DELIVERY The ice auger is a variable speed device A potentiometer is used to control this speed The potentiometer i...

Page 14: ...K W H T TERMINAL BOARD 24V TRANSFORMER B L K CAPACITOR RECTIFIER B L K B L K B L K B L K B L K W H T Y L W R E D Y L W W H T W H T Y L W G R N R E D B L U P I N K FILL DOOR SWITCH BIN THERM0STAT LIGHT...

Page 15: ...13 620917311 BIN THERMOSTAT OPTIONAL B TIMER BOARD 24V TRANSFORMER 620906403 REV B AGIT HTR G A DISP SWITCH INTERLOCKS MTR HTR AUG MTR FIGURE 7 LADDER DIAGRAM...

Page 16: ...14 620917311 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 17: ...Bent depressor plate does not actuate switch C Defective dispensing switch D Defective interlocks lids not closed E Defective timer board F Defective 24 VAC transformer ICE DISPENSES CONTINUOUSLY A St...

Page 18: ...ER 620311701 AGITATOR TIMER BOARD ONLY Jls 01 22 03 If unit has old timer board on it must order Timer Board Update Kit 629087410 n a n a n a 620045952 AUGER MOTOR MOUNTING BRACKET Jls 01 22 03 n a n...

Page 19: ...9 71 73 74 75 76 77 78 79 81 82 83 84 85 87 90 91 92 93 94 95 97 98 99 100 101 102 103 104 105 107 108 110 111 112 113 114 115 118 118 121 126 131 16 29 29 41 62 78 80 89 97 97 99 99 100 100 100 100 1...

Page 20: ...BLK BLK BLK RED WHT TERMINAL BOARD IN E BOX NOTE LOCATE HEATER ON GEAR BOX HOUSING 6 CLEAR BOOT MUST COVER BOTH TERMINALS RED WIRE CONNECT TO NORMALLY OPEN BLACK WIRE CONNECT TO COMMON COM N O DISPENS...

Page 21: ...R E D G R N 32 23 149 61 B L K B L K B L K R E D B L U WHT B L K O R G R E D BLK BLK W H T YLW Y L W G R N Y L W B L K W H T 8 BLK W H T B L K B L K W H T GRN B L K R E D RED Y L W W H T W H T BLK 95...

Page 22: ...124 123 124 123 28 28 33 26 27 27 28 72 72 72 28 28 27 27 26 26 16 5 33 10 5 34 34 34 28 15 7 18 10 25 2 25 124 123 124 123 124 123 124 123 124 123 124 123 124 123 123 124 123 124 123 123 FIGURE 11 UC...

Page 23: ...ar 10 3 Oz 25 50228 Heat Conductor Compound 26 50279 Tube Insul 1 1 8ID x 3 8W x 6 60 27 50326 Insulation Tape 1 8 x 2 x 30 28 50336 Pipe PVC Sch 40 3 4 x 20 48 5 29 50456 Nylon Wire Clamp 3 30 50458...

Page 24: ...ll 45 PVC Slide x Slip 3 73 620505501 Auger Plastic UC150 1 74 620505701 Asy Auger Housing Front UC150 1 75 620505702 Asy Auger Housing Rear UC150 1 76 620700901 Cup Rest UC Ice Only 1 77 620701104 Ic...

Page 25: ...Screw SM 04 TA TRPH 12 SS 2 128 30455 10 Insul Eyelet Terminal 1 129 620504009 Bucket Ice Fill LP150 McD 1 130 91956 Label Warn Elec Shock 1 131 90432 Label Caution Heater 1 132 620802101 S Support Pa...

Page 26: ...rmal use and service For a copy of the warranty applicable to your Cornelius Remcor or Wilshire prod uct in your country please write fax or telephone the IMI Cornelius office nearest you Please provi...

Page 27: ...www cornelius com IMI CORNELIUS INC...

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