Cornelius Remcor TJ200 Operator'S Manual Download Page 1

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ICE/BEVERAGE DISPENSERS

MODELS: TJ200/250/300B

TJ200/250/300BC
TJ200/250AB
TJ200/250ABC
TJ200/250/300KB
TJ200/250/300KBC

Operator’s Manual

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

CORNELIUS INC

www.cornelius.com

Part No. 91678

Release Date:

March 26, 2002

Revision Date:

May 12,

Revision:

Cornelius Inc; 2002–2005

PRINTED IN U.S.A

Summary of Contents for Remcor TJ200

Page 1: ...0 300KBC Operator s Manual THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment CORNELIUS INC www cornelius com Part No 91...

Page 2: ...TE DOES NOT OPEN OR IS SLUGGISH AGITATOR TURNS 10 GATE OPENS AGITATOR DOES NOT TURN 10 ICE DISPENSES CONTINUOUSLY 10 SLUSHY ICE WATER IN HOPPER 10 ICE SOLIDIFIED IN HOPPER OR ICE AT REAR CORNER ONLY 1...

Page 3: ...IRING 15 FIGURE 7 BEVERAGE SYSTEM SCHEMATIC B MODELS 16 FIGURE 8 BEVERAGE SYSTEM SCHEMATIC BC MODELS 17 FIGURE 9 BEVERAGE SYSTEM SCHEMATIC BC MODELS 19 X 28 COLD PLATES WITH FRONT INLET FITTINGS 18 FI...

Page 4: ...e agitator motor and damage to the hopper If bagged ice is used it must be carefully and completely broken into small cube sized pieces before filling into the dispenser hopper GENERAL DESCRIPTION The...

Page 5: ...rnal cold plate and is designed for automatic filling from a top mounted ice maker Table 1 Specifications Model TJ250 19 x28 Cold Plate TJ200 TJ250 TJ300 Ice Storage 250 lbs 200 lbs 250 lbs 300 lbs El...

Page 6: ...s and instructions necessary to connect the ice maker to the ice dispenser Be sure the kit you receive is proper for your ice maker The following kits are approved for use on the TJ200 250 300 A K dis...

Page 7: ...TEMPLATES for locating the required clearance holes in the counter for these utility lines 3 A and K Models Only Install the ice maker according to the instructions supplied with the kit and manufactu...

Page 8: ...ontrol capillary ice maker bulb stops ice maker operation until the level drops and the bulbs warm up Immediately after ice maker shut off observe the ice in the hopper between the feed tube entrance...

Page 9: ...disengage upper pins C Lower Ice Chute cover down out of unit Note it may be helpful to twist cover slightly 8 With brush provided clean the inside of the ice chute and ice chute cover with a mild det...

Page 10: ...0 psig CO2 Energize the beverage faucet continuously for 1 minute to remove all air bubbles Continue to operate the faucet until liquid dispensed is free of any syrup Cycle the faucet for 15 seconds o...

Page 11: ...sink MONTHLY Clean and sanitize the hopper interior see CLEANING INSTRUCTIONS If the dispenser fails to dispense ice when operated check that the hopper has ice in it and that power is being supplied...

Page 12: ...For glasses and cups the plate may be adjusted downward to reduce the flow of ice The best position depends on the type of ice being used and the size container and must be found by trial and error Ad...

Page 13: ...agitator relay ICE DISPENSES CONTINUOUSLY A Stuck or bent depressor plate does not release switch B Defective dispensing switch C Improper switch installation SLUSHY ICE WATER IN HOPPER A Blocked dra...

Page 14: ...7 8 AS SHOWN BEFORE TIGHTENING MOUNTING SCREWS LOW ICE LIGHT ICE LEVEL T STAT TERMINAL BLOCK BLU BRN BLK WHT WHT WHT WHT BLK GATE SOLENOID AGITATOR MOTOR YEL YEL RED DISPENSE BUTTON 120V 60HZ 1PH WHT...

Page 15: ...BEFORE TIGHTENING MOUNTING SCREWS TERMINAL BLOCK BLU BRN BLK WHT WHT WHT WHT BLK GATE SOLENOID AGITATOR MOTOR YEL YEL RED DISPENSE BUTTON 120V 60HZ 1PH WHT RED BRN YEL OR DISPENSE SWITCH PORTION TIME...

Page 16: ...ARBONATED OR NON CARBONATED COLDPLATE NOTE 1 TO SERVICE COLDPLATE INLET FITTINGS SINK HAS TO BE REMOVED TO REMOVE DISCONNECT SINK DRAIN CONNECTIONS THEN LIFT TWO 2 SIDE MOUNTING PINS AND PULL SINK FOR...

Page 17: ...ICE COLDPLATE INLET FITTINGS SINK HAS TO BE REMOVED TO REMOVE DISCONNECT SINK DRAIN CONNECTIONS THEN LIFT TWO 2 SIDE MOUNTING PINS AND PULL SINK FORWARD REVERSE TO RECONNECT 2 MAKE SURE ALL DRAIN CONN...

Page 18: ...15 91678 L N 120 VAC 60 HZ 1 PH COLD PLATE MOTOR OPTIONAL TRANSFORMER BEVERAGE FAUCET TYPICAL 24V FIGURE 6 BEVERAGE SYSTEM WIRING...

Page 19: ...4 5 6 7 8 CW CW 60 100 PSIG NOTE REFERENCE ONLY NOT FOR CONSTRUCTION REGULATORS WATER SUPPLY FILTER OPTIONAL PRESSURE REGULATOR CARBONATOR COLD PLATE OR ICE BANK REMCOR B ICE BEVERAGE DISPENSER ITEMS...

Page 20: ...2 3 4 5 6 7 8 CW CW 60 100 PSIG NOTE REFERENCE ONLY NOT FOR CONSTRUCTION REGULATORS WATER SUPPLY FILTER OPTIONAL PRESSURE REGULATOR CARBONATOR COLD PLATE REMCOR BC ICE BEVERAGE DISPENSER ITEMS OUTSID...

Page 21: ...ONLY NOT FOR CONSTRUCTION WATER SUPPLY FILTER OPTIONAL PRESSURE REGULATOR CARBONATOR WATER HOOK UPS MAY BE CARBONATED OR PLAIN WATER AS REQUIRED 1 2 3 4 5 6 7 8 S1 S2 S3 S4 S5 S6 S7 S8 NON CARB WATER...

Page 22: ...0 AB ABC OUTLINE OF UNIT OUTLINE OF UNIT SEE NOTE 2 SEE NOTE 3 SEE NOTE 4 NOTES 1 SHADED AREAS INDICATE OPENINGS IN CABINET BOTTOM NEEDED FOR UTILITIES 2 1 1 8 DIA ACCESS HOLE FOR ELECTRICAL SUPPLY CO...

Page 23: ...OUTLINE OF UNIT 16 3 4 32 36 OUTLINE OF UNIT TJ 300 TJ 250 WITH 19 x 28 COLDPLATE 6 15 16 17 9 16 4 1 2 NOTE SHADED AREAS INDICATE OPENINGS IN COUNTER REQUIRED FOR UTILITIES AND BEVERAGE TUBING FIGURE...

Page 24: ...21 91678 FIGURE 12 EXPLODED VIEW LOWER SECTION FIGURE 13 EXPLODED VIEW UPPER SECTION 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30...

Page 25: ...l Light 14 31091 31091 31091 31091 31433 Transformer Beverage Faucets Not Shown 15 31197 1 31197 1 31197 1 31197 1 31617 1 Agitator Motor Kit Includes motor seak hardware and key 31617 1 does not incl...

Page 26: ...Flow 40404 40404 40404 40404 40404 Dole 40483 40483 40483 40483 40483 Dole Fast Flow 40446 40446 40446 40446 40446 Concessions 40447 40447 40447 40447 40447 Concessions Fast Flow 51802 Beverage Drip S...

Page 27: ...423 1 Cotter Pin 8 10080 1 Gate Lift Rod 9 10081 1 Gate Lift Rod Bushing 10 50754 1 Gate Arm Bearing 11 22890 1 Gate lift Arm 12 70043 1 Flatwasher 13 70422 1 Spring 14 70263 1 1 4 20 x 3 4 Hex Hd Scr...

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