Cornelius Drop-In and Free-Standing Ice Cooled Dispensers Installation Instructions Manual Download Page 8

10/4/94

166239001

8

Revised 10/8/03

E

IMI Cornelius Inc; 1994–2003

Rev. Level 1

Trouble

Remedy

Probable Cause

DISPENSED PRODUCT
COMES OUT OF
DISPENSING VALVE CLEAR
BUT FOAMS IN CUP OR
GLASS

A.

Oil film or soap scum in cup or
glass.

A.

Use clean cup or glass.

B.

Ice used for finished drink is
sub-cooled.

B.

Do not use ice directly from
freezer. Allow ice to become ‘‘wet’’
before using. (Refer to following
NOTE).

NOTE: Crushed ice in the glass also causes dispensing problems. When finished drink hits sharp
edges of ice, carbonation is released from dispensed drink.

C.

Carbonator CO

2

 regulator

pressure too high for existing
water conditions or
temperature.

C.

Reduce carbonator CO

2

 regulator

pressure setting. Reference
manual provided with carbonator.

D.

Syrup over-carbonated with
CO

2

 as indicated by bubbles in

inlet syrup  lines leading to
unit.

D.

Remove syrup tanks quick
disconnects. Relieve tank CO

2

pressure, shake tank vigorously,
then relieve tank CO

2

 pressure as

many times as necessary to
remove over-carbonation.

E.

Warm Product - No ice in bin,
bridged ice on cold plate or
plugged drain.

E.

Replenish ice, break ice up to
eliminate bridging, unplug the
drain.

NOTE: If water supply is dirty, be sure to flush lines and carbonator completely. It may be necessary to
remove lines to carbonator tank. Invert and flush tank and all inlet lines to remove any foreign
particles or dirt.

NO PRODUCT DISPENSED
FROM ONE DISPENSING
VALVE

A.

Broken or disconnected wiring.

A.

Repair or connect wiring.

B.

Inoperative dispensing valve
solenoid coil.

B.

Replace solenoid coil as
instructed.

C.

Inoperative dispensing valve
micro switch.

C.

Replace micro switch as
instructed.

ONLY CARBONATED WATER
DISPENSED

A.

Quick disconnects not secure
on syrup tanks.

A.

Secure quick disconnects on
syrup tanks.

B.

Out of syrup.

B.

Replenish syrup supply as
instructed.

C.

B-I-B connectors not properly
connected.

C.

Properly attach the connectors.

D.

Syrup secondary CO

2

regulator not properly
adjusted.

D.

Adjust syrup tanks secondary
CO

2

 regulator as instructed.

E.

Inoperable dispensing valve.

E.

Repair dispensing valve.

F.

Dispensing valve syrup flow
regulator not properly
adjusted.

F.

Adjust dispensing valve syrup
flow regulator (Water-to-Syrup
‘‘Ratio’’)  as  instructed.

Summary of Contents for Drop-In and Free-Standing Ice Cooled Dispensers

Page 1: ...oute and connect unit ice bin and drip tray drain hoses All drains and connections to such drains must meet local plumbing codes Units with electrically operated valves must be located near a properly...

Page 2: ...g Solution Using a clean tank tanks system or a five gallon container bag in box system prepare sanitizing solution using 70 F 21 C to100 F 38 C potable water and 0 5 oz 15 ml of household liquid blea...

Page 3: ...p systems and flush detergent solution out of syrup sys tems as instructed in step A preceding 4 Remove potable water source from the syrup system STEP 3 SANITIZE COOLING SYSTEMS 1 Using a clean tank...

Page 4: ...FF then ON for 15 seconds Repeat ON and OFF cycles for 15 cycles 3 Repeat preceding steps to purge sanitizing solution out of the remaining syrup systems and dispensing valves 4 Remove potable water s...

Page 5: ...nits must have a pre mix supply connected to each inlet for each valve to be supplied Refer to the plumbing diagram for details of the hook up Note A plumbing diagram when supplied with the unit can b...

Page 6: ...I CORNELIUS INC MASON CITY IA DRINK DISPENSERS VALVE TYPE MANUFACTURER PORTION CONTROL MAXIMUM OPERATING PRESSURE CORNELIUS 130 psi LANCER 100psi FLOWMATIC 100psi McCANN 130psi PUSH BUTTON CORNELIUS 1...

Page 7: ...ensing valve syrup flow regulator G Tapered nylon washer inside tube swivel nut connector distorted from being overtightened G Replace nylon washer and make sure it seats properly ADJUSTMENT OF DISPEN...

Page 8: ...ion E Warm Product No ice in bin bridged ice on cold plate or plugged drain E Replenish ice break ice up to eliminate bridging unplug the drain NOTE If water supply is dirty be sure to flush lines and...

Page 9: ...nes restricted G Sanitize syrup system as instructed ONLY SYRUP DISPENSED A Plain water inlet supply line shutoff valve closed A Open plain water inlet supply line shutoff valve B Carbonator power cor...

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