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10/4/94

166239001

5

Revised 10/8/03

E

IMI Cornelius Inc; 1994–2003

Rev. Level 1

CLEANING THE ICE BIN

1. Prepare a mild detergent soap solution in 100

)

F potable water.

2. Using a nylon (not wire) bristle brush, clean the cold plate and the interior of the ice bin with the soap solu-

tion.

3. Rinse the cold plate and interior bin surfaces with clean potable water.

4. Using a mechanical spray bottle, prepare a sanitizing solution according to the manufacturer’s directions

and spray the entire interior bin surfaces. Allow to air dry.

CONNECTING PRODUCT TO THE DISPENSER

Note: All inlet connections are clearly marked with a label adjacent to the inlet connections.

Note: Always leak check all connections.

Post–Mix units must have syrup, carbonated water and plain water connected. The number of syrups will
depend on the number of valves on the dispenser. Refer to the plumbing diagram for details of the hook-
up.

Pre-Mix units must have a pre-mix supply connected to each inlet for each valve to be supplied. Refer to
the plumbing diagram for details of the hook-up.

Note: A plumbing diagram when supplied with the unit, can be found in the dispensing tower.

PREPARING FOR OPERATION

On Units Without Electrically Operated Valves, Skip Steps 1 & 2 Below

1. Plug transformer into electrical outlet. The 24V supply must be connected in the dispensing tower.

2. Turn the key-switch to the ON position. The ice-bin lid must be closed to allow the valves to operate.

3. Adjust the CO

2

 regulators as indicated in the following chart:

Post-Mix

Regulator

Pressure Setting

Primary (Carbonator)

90 – 120 PSI

Secondary, Sugared Syrup Tank

55 PSI

Secondary, Diet Syrup Tank

8 – 12 PSI

Secondary, B–I–B

60 PSI

Pre-Mix

Basic pressure shown is based on ambient temperature of 72

)

F.  Use a

Cornelius Pre-Mix slide rule for exact calculations.

Basic Pressure

47 PSI

For each 10 ft. of horizontal tubing
between tank and dispenser

Add 1 PSI

For each 2 ft. of elevation

Add 1 PSI

For each tank per flavor over 
3 tanks

Add 1 PSI

4. Operate each valve until product is flowing.

Summary of Contents for Drop-In and Free-Standing Ice Cooled Dispensers

Page 1: ...oute and connect unit ice bin and drip tray drain hoses All drains and connections to such drains must meet local plumbing codes Units with electrically operated valves must be located near a properly...

Page 2: ...g Solution Using a clean tank tanks system or a five gallon container bag in box system prepare sanitizing solution using 70 F 21 C to100 F 38 C potable water and 0 5 oz 15 ml of household liquid blea...

Page 3: ...p systems and flush detergent solution out of syrup sys tems as instructed in step A preceding 4 Remove potable water source from the syrup system STEP 3 SANITIZE COOLING SYSTEMS 1 Using a clean tank...

Page 4: ...FF then ON for 15 seconds Repeat ON and OFF cycles for 15 cycles 3 Repeat preceding steps to purge sanitizing solution out of the remaining syrup systems and dispensing valves 4 Remove potable water s...

Page 5: ...nits must have a pre mix supply connected to each inlet for each valve to be supplied Refer to the plumbing diagram for details of the hook up Note A plumbing diagram when supplied with the unit can b...

Page 6: ...I CORNELIUS INC MASON CITY IA DRINK DISPENSERS VALVE TYPE MANUFACTURER PORTION CONTROL MAXIMUM OPERATING PRESSURE CORNELIUS 130 psi LANCER 100psi FLOWMATIC 100psi McCANN 130psi PUSH BUTTON CORNELIUS 1...

Page 7: ...ensing valve syrup flow regulator G Tapered nylon washer inside tube swivel nut connector distorted from being overtightened G Replace nylon washer and make sure it seats properly ADJUSTMENT OF DISPEN...

Page 8: ...ion E Warm Product No ice in bin bridged ice on cold plate or plugged drain E Replenish ice break ice up to eliminate bridging unplug the drain NOTE If water supply is dirty be sure to flush lines and...

Page 9: ...nes restricted G Sanitize syrup system as instructed ONLY SYRUP DISPENSED A Plain water inlet supply line shutoff valve closed A Open plain water inlet supply line shutoff valve B Carbonator power cor...

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