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10/4/94

166239001

7

Revised 10/8/03

E

IMI Cornelius Inc; 1994–2003

Rev. Level 1

TROUBLESHOOTING

TROUBLESHOOTING

Trouble

Probable Cause

Remedy

ADJUSTMENT OF
DISPENSING VALVE SYRUP
FLOW REGULATOR DOES
NOT INCREASE TO DESIRED
WATER-TO-SYRUP ‘‘RATIO’’

A.

Dispensing valve syrup flow
regulator, syrup tank quick
disconnect, or syrup line
restricted.

A.

Sanitize syrup system as
instructed.

B.

Syrup tank quick disconnects
not secure.

B.

Secure quick disconnects.

C.

Syrup tanks secondary CO

2

regulator out of adjustment.

C.

Adjust syrup tanks secondary
CO

2

 regulator as instructed.

D.

No syrup supply.

D.

Replenish syrup supply.

E.

Improper syrup Baume.

E.

Replace syrup supply.

F.

Dirty or inoperative piston or
spring in dispensing valve
syrup flow regulator.

F.

Disassemble and clean
dispensing valve syrup flow
regulator.

G.

Tapered nylon washer inside
tube swivel nut connector
distorted from being
overtightened.

G.

Replace nylon washer and make
sure it seats properly.

ADJUSTMENT OF
DISPENSING VALVE SYRUP
FLOW REGULATOR DOES
NOT DECREASE TO
DESIRED WATER-TO-SYRUP
‘‘RATIO’’

A.

Dirty or inoperative piston or
spring in dispensing valve
syrup flow regulator.

A.

Disassemble and clean
dispensing valve syrup flow
regulator.

DISPENSED PRODUCT
CARBONATION TOO LOW

A.

Carbonator primary CO

2

regulator out of adjustment for
existing water conditions or
temperature.

A.

Adjust carbonator primary CO

2

regulator (Reference manual
provided with carbonator).

B.

Air in carbonator tank.

B.

Vent air out of carbonator tank
through relief valve. Actuate
dispensing valve carbonated
water lever to make carbonator
pump cycle on.

C.

Water, oil, or dirt, in CO

2

supply.

C.

Remove contaminated CO

2

.

Clean CO

2

 system (lines,

regulators, etc.) using a mild
detergent. Install a clean CO

2

supply.

Summary of Contents for Drop-In and Free-Standing Ice Cooled Dispensers

Page 1: ...oute and connect unit ice bin and drip tray drain hoses All drains and connections to such drains must meet local plumbing codes Units with electrically operated valves must be located near a properly...

Page 2: ...g Solution Using a clean tank tanks system or a five gallon container bag in box system prepare sanitizing solution using 70 F 21 C to100 F 38 C potable water and 0 5 oz 15 ml of household liquid blea...

Page 3: ...p systems and flush detergent solution out of syrup sys tems as instructed in step A preceding 4 Remove potable water source from the syrup system STEP 3 SANITIZE COOLING SYSTEMS 1 Using a clean tank...

Page 4: ...FF then ON for 15 seconds Repeat ON and OFF cycles for 15 cycles 3 Repeat preceding steps to purge sanitizing solution out of the remaining syrup systems and dispensing valves 4 Remove potable water s...

Page 5: ...nits must have a pre mix supply connected to each inlet for each valve to be supplied Refer to the plumbing diagram for details of the hook up Note A plumbing diagram when supplied with the unit can b...

Page 6: ...I CORNELIUS INC MASON CITY IA DRINK DISPENSERS VALVE TYPE MANUFACTURER PORTION CONTROL MAXIMUM OPERATING PRESSURE CORNELIUS 130 psi LANCER 100psi FLOWMATIC 100psi McCANN 130psi PUSH BUTTON CORNELIUS 1...

Page 7: ...ensing valve syrup flow regulator G Tapered nylon washer inside tube swivel nut connector distorted from being overtightened G Replace nylon washer and make sure it seats properly ADJUSTMENT OF DISPEN...

Page 8: ...ion E Warm Product No ice in bin bridged ice on cold plate or plugged drain E Replenish ice break ice up to eliminate bridging unplug the drain NOTE If water supply is dirty be sure to flush lines and...

Page 9: ...nes restricted G Sanitize syrup system as instructed ONLY SYRUP DISPENSED A Plain water inlet supply line shutoff valve closed A Open plain water inlet supply line shutoff valve B Carbonator power cor...

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