Copley Controls Xenus R10 Series Manual Download Page 5

 

Xenus XTL

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax:  781-828-6547 

Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com 

Page 5 of 30

RoHS

DIGITAL SERVO DRIVE 

for BRUSHLESS/BRUSH MOTORS

CME 2 SOFTWARE

D r i v e   s e t u p   i s   f a s t   a n d   e a s y   u s i n g   C M E   2   s o f t w a r e   c o m m u n i c a t i n g   v i a   R S - 2 3 2   o r   o v e r   t h e   C A n   b u s . 

All  of  the  operations  needed  to  configure  the  drive  are  accessible  through  this  powerful  and  intuitive  program.  Auto-

phasing  of  brushless  motor  Hall  sensors  and  phase  wires  eliminates  “wire  and  try”.  Connections  are  made  once  and 

 

CME 2 does the rest thereafter. Encoder wire swapping to establish the direction of positive motion is eliminated.

Motor  data  can  be  saved  as  .ccm  files.  Drive  data  is  saved  as  .ccx  files  that  contain  all  drive  settings  plus  motor 

data.  This  eases  system  management  as  files  can  be  cross-referenced  to  drives.  Once  a  drive  configuration 

h a s   b e e n   c o m p l e t e d   s y s t e m s   c a n   b e   r e p l i c a t e d   e a s i l y   w i t h   t h e   s a m e   s e t u p   a n d   p e r f o r m a n c e . 

When operating as a stand-alone drive that takes command inputs from an external controller, CME 2 

is used for configuration. When 

operated as a CAn node, CME 2 can be used for programming before and after installation in a CAn network. Xenus can also be controlled 

via CME 2 while it is in place as a CAn node. During this process, drive operation as a CAn node is suspended. When adjustments are 

complete, CME 2 relinquishes control of the drive and returns it to the CAn node state.

COMMUnICATIOnS

6

9

1

5

RxD

TxD

Gnd

D-Sub 9M

(DTE)

6

9

1

5

D-Sub 9F

RxD

TxD

1 2 3 4 5 6

RJ-11

(DTE)

RxD

3

2

TxD

2

5

Gnd

RxD

TxD

Gnd

5

3

RxD

TxD

1 2 3 4 5 6

RJ-11

(DTE)

RS-232

Xenus operates as a DTE device from a three-wire, full-duplex RS-232 port at 9,600 to 115,200 Baud, 8 bits, no parity, and one stop 

bit. The SER-Ck Serial Cable kit provides an adapter that connects to the COMM port of a PC (a 9 position, male D-Sub connector) and 

accepts a modular cable with RJ-11 connectors for connection to the Xenus RS-232 port (J6).

RS-232 MULTI-DROP

The RS-232 specification makes no allowance for more than two devices on a serial link. But, multiple Xenus drives can communicate 

over a single RS-232 port by daisy-chaining a master drive to other drives using CAn cables. In the CAn protocol, address 0 is reserved 

for the CAn master and thereafter all other nodes on a CAn network must have unique, non-zero addresses. When the Xenus CAn 

address is set to 0, it acts as a CAn master, converting the RS-232 data into CAn messages and passing it along to the other drives 

which act as CAn nodes.

ASCII COMMUnICATIOnS

The Copley ASCII Interface is a set of ASCII format commands that can be used to operate and monitor Copley Controls Accelnet, 

Stepnet, and Xenus series amplifiers over an RS-232 serial connection. For instance, after basic amplifier configuration values have 

been programmed using CME 2, a control program can use the ASCII Interface to:

• Enable the amplifier in Programmed Position mode.

• Home the axis.

• Issue a series of move commands while monitoring position, velocity, and other run-time

variables.

Additional information can be found in the ASCII Programmers Guide on the Copley website:

http://www.copleycontrols.com/motion/downloads/pdf/ASCII_ProgrammersGuide.pdf

SER-Ck SERIAL CABLE kIT ADAPTER COnnECTIOnS

J5 SIGnALS

PC COMM PORT SIGnALS

CANopen

RS-232

CANopen

CAN Addr 0

CAN Master

CAN Node

CAN Node

CAN Addr 1

CAN Addr n

Summary of Contents for Xenus R10 Series

Page 1: ...pulse inputs reset digital torque or velocity reference or motor over temperature A twelfth input is dedicated to the drive Enable function Three programmable logic outputs are for reporting a drive...

Page 2: ...74HC14 Schmitt trigger 100 ns RC filter Vin LO 1 35 Vdc Vin HI 3 65 Vdc 12 Vdc max Inputs IN7 10 Single ended Comparator with 2 5 Vdc reference 100 ns RC filter Vin LO 2 3 Vdc Vin HI 2 45 Vdc Differen...

Page 3: ...motor cable shield feedback specifications GENERAL SPECIFICATIONS CONTINUED protections HV Overvoltage HV 400 Vdc Drive PWM outputs turn off until HV is less than overvoltage HV Undervoltage HV 60 Vd...

Page 4: ...le transformation ratio Resolution 14 bits equivalent to a 4096 line quadrature encoder Reference frequency 7 5 kHz Reference voltage 2 8 Vrms auto adjustable by the drive to maximize feedback Referen...

Page 5: ...1 DTE RxD 3 2 TxD 2 5 Gnd RxD TxD Gnd 5 3 RxD TxD 1 2 3 4 5 6 RJ 11 DTE RS 232 Xenus operates as a DTE device from a three wire full duplex RS 232 port at 9 600 to 115 200 Baud 8 bits no parity and on...

Page 6: ...drive with a higher CAN node address For more information on CANopen communications download the CANopen Manual from the Copley web site http www copleycontrols com motion downloads pdf CANopenProgram...

Page 7: ...e inputs or CANopen commands Green Slow Blinking Drive OK but NOT enabled Will run when enabled Green Fast Blinking Positive or Negative limit switch active Drive will only move in direction not inhib...

Page 8: ...position commands can be in either single ended or differential format Single ended signals should be sourced from devices with active pull up and pull down to take advantage of the high speed inputs...

Page 9: ...ed to the drive Enable function This is done to prevent accidental programming of the input in such a way that the controller could not shut it down Two types of RC filters are used GP general purpose...

Page 10: ...nal diode in the output is for driving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could tur...

Page 11: ...are less susceptible to noise that can degrade single ended outputs Encoder cables should use twisted pairs for each signal pair A A B B X X An overall shield should be used and for longer cables shie...

Page 12: ...ly This is useful in systems that use external controllers that also need the motor feedback encoder signals because these now come from J7 the Control connector In addition to eliminating Y cabling w...

Page 13: ...rame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog...

Page 14: ...H 1 4 5 J3 REGEN REGEN Frame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 G...

Page 15: ...3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 11 IN7 HS 12 IN8 HS IN9 HS IN10 HS IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog Reference 1...

Page 16: ...smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a grounding conductor in the motor cab...

Page 17: ...e drive can radiate from the wire used for the safety ground connection In order to keep the path between the heatplate and earth as short as possible it s also recommended to mount the drive to the e...

Page 18: ...0 V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Page 19: ...OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Pin Signal 6 No connect 5 TxD Output 4 Ground 3 Ground 2 RxD Input 1 No connect Pin Signal 1 CAN_H 2 CAN_L 3 CAN_GND 4 N...

Page 20: ...V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Page 21: ...Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc outputs cannot exceed 400 mA Pin Signal 6 No c...

Page 22: ...recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0...

Page 23: ...P 15 Signal Gnd 24 Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc output cannot exceed 400 mA...

Page 24: ...r and Temperature Sensor Xenus operates as a CAN node All commands are passed on the CAN bus CME 2 is used for setup and configuration before installation as CAN node Serial Cable Kit SER CK Connects...

Page 25: ...IVE for BRUSHLESS BRUSH MOTORS For multiple drive installations use the ordering guide on this page Computer equipment is the same as for single drive installations And Serial Cable Kit SER CK is used...

Page 26: ...tion controller card Using the minimum requirements will allow CME 2 to run but the performance will be significantly reduced Xenus takes digital position commands in Pulse Direction or CW CCW format...

Page 27: ...Line Filter Regen Resistor Optional Controller or PLC AC Mains 90 264 Vac 47 63 Hz 1 or 3 ph Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales...

Page 28: ...rews There are two protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side...

Page 29: ...heatsink and fan combinations enable operation at 55 C 1 2 3 3 M X M V M X M V M X M V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales cople...

Page 30: ...ermal material 4 Heatsink hardware Regeneration Resistors Optional XTL RA 03 Regeneration resistor assembly for XTL 230 18 30 W XTL RA 04 Regeneration resistor assembly for XTL 230 36 XTL 230 40 model...

Reviews: