Copley Controls Xenus R10 Series Manual Download Page 11

 

Xenus XTL

RESOLVER (-R MODELS)

Connections  to  the  resolver  should  be  made  with  shielded  cable  that  uses 

three twisted-pairs. Once connected, resolver set up, motor phasing, and other 

commissioning adjustments are made with CME 2 software. There are no hardware 

adjustments.

J8-8

BRUSHLESS

RESOLVER

-

+

-

+

J8-13

J8-12

Sin

Cos

J8-7

J8-3

J8-2

Ref

R1

R2

S3

S1

S2

S4

Frame

Ground

J8-1

AnALOG EnCODER (-S MODELS)

Xenus supports analog encoder signals for position feedback. The Sin and Cos inputs 

are differential with 121 

 terminating resistors and accept 1.0 Vp-p signals in the 

A/B format used by encoders with analog outputs such as Heidenhain, Stegman, 

and  Renishaw.  When  Copley’s  ServoTube  motors  are  used  the  analog  encoder 

supplies both commutation and incremental position feedback.

DIGITAL EnCODERS

The quad A/B encoder interface is a differential line-receiver with R-C filtering on 

the inputs. Encoders with differential outputs are required because they are less 

susceptible to noise that can degrade single-ended outputs. Encoder cables should 

use twisted-pairs for each signal pair: A & /A, B & /B, X & /X. An overall shield 

should be used, and for longer cables, shields for individual pairs may be necessary 

to guarantee signal integrity.

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax:  781-828-6547 

Tech Support: E-mail: [email protected], Internet: http://www.copleycontrols.com 

Page 11 of 30

RoHS

DIGITAL SERVO DRIVE 

for BRUSHLESS/BRUSH MOTORS

10 k

3.3 nF

74HC14

+5V

4.99 k

[IN5]

MOTOR TEMPERATURE SEnSOR

Digital input [In5] is for use with a motor overtemperature switch. The input should 

be programmed as a pull-up to +5 Vdc if the motor switch is grounded when cold, 

and open or high-impedance when over-heating.

= Shielded cables required 

    for CE compliance

BRAkE OUTPUT [OUT4]

This output is an open-drain MOSFET with an internal flyback diode connected to 

the +24 Vdc input. It can sink up to 1A from a motor brake connected to the +24 

Vdc supply.

The operation of the brake is programmable with CME 2. It can also be programmed 

as a general-purpose digital output.   

MOTOR COnnECTIOnS (COnT’D)

Summary of Contents for Xenus R10 Series

Page 1: ...pulse inputs reset digital torque or velocity reference or motor over temperature A twelfth input is dedicated to the drive Enable function Three programmable logic outputs are for reporting a drive...

Page 2: ...74HC14 Schmitt trigger 100 ns RC filter Vin LO 1 35 Vdc Vin HI 3 65 Vdc 12 Vdc max Inputs IN7 10 Single ended Comparator with 2 5 Vdc reference 100 ns RC filter Vin LO 2 3 Vdc Vin HI 2 45 Vdc Differen...

Page 3: ...motor cable shield feedback specifications GENERAL SPECIFICATIONS CONTINUED protections HV Overvoltage HV 400 Vdc Drive PWM outputs turn off until HV is less than overvoltage HV Undervoltage HV 60 Vd...

Page 4: ...le transformation ratio Resolution 14 bits equivalent to a 4096 line quadrature encoder Reference frequency 7 5 kHz Reference voltage 2 8 Vrms auto adjustable by the drive to maximize feedback Referen...

Page 5: ...1 DTE RxD 3 2 TxD 2 5 Gnd RxD TxD Gnd 5 3 RxD TxD 1 2 3 4 5 6 RJ 11 DTE RS 232 Xenus operates as a DTE device from a three wire full duplex RS 232 port at 9 600 to 115 200 Baud 8 bits no parity and on...

Page 6: ...drive with a higher CAN node address For more information on CANopen communications download the CANopen Manual from the Copley web site http www copleycontrols com motion downloads pdf CANopenProgram...

Page 7: ...e inputs or CANopen commands Green Slow Blinking Drive OK but NOT enabled Will run when enabled Green Fast Blinking Positive or Negative limit switch active Drive will only move in direction not inhib...

Page 8: ...position commands can be in either single ended or differential format Single ended signals should be sourced from devices with active pull up and pull down to take advantage of the high speed inputs...

Page 9: ...ed to the drive Enable function This is done to prevent accidental programming of the input in such a way that the controller could not shut it down Two types of RC filters are used GP general purpose...

Page 10: ...nal diode in the output is for driving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could tur...

Page 11: ...are less susceptible to noise that can degrade single ended outputs Encoder cables should use twisted pairs for each signal pair A A B B X X An overall shield should be used and for longer cables shie...

Page 12: ...ly This is useful in systems that use external controllers that also need the motor feedback encoder signals because these now come from J7 the Control connector In addition to eliminating Y cabling w...

Page 13: ...rame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog...

Page 14: ...H 1 4 5 J3 REGEN REGEN Frame Ground 2 3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 IN7 HS IN8 HS IN9 HS IN10 HS 10 IN1 Enable IN4 GP IN2 GP IN3 G...

Page 15: ...3 J2 U V W BRUSHLESS MOTOR Fuse Fuse 4 3 2 1 Mot U Mot V Mot W Frame Ground 3 L2 N 2 1 L1 L3 L2 L1 11 IN7 HS 12 IN8 HS IN9 HS IN10 HS IN1 Enable IN4 GP IN2 GP IN3 GP 3 Ref J7 10 Vdc Analog Reference 1...

Page 16: ...smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a grounding conductor in the motor cab...

Page 17: ...e drive can radiate from the wire used for the safety ground connection In order to keep the path between the heatplate and earth as short as possible it s also recommended to mount the drive to the e...

Page 18: ...0 V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Page 19: ...OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Pin Signal 6 No connect 5 TxD Output 4 Ground 3 Ground 2 RxD Input 1 No connect Pin Signal 1 CAN_H 2 CAN_L 3 CAN_GND 4 N...

Page 20: ...V recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style...

Page 21: ...Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc outputs cannot exceed 400 mA Pin Signal 6 No c...

Page 22: ...recommended for XTL 230 36 R and XTL 230 40 R models AWG 14 600V for XTL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0...

Page 23: ...P 15 Signal Gnd 24 Multi Encoder B 7 IN4 GP 16 OUT1 25 Multi Encoder A 8 IN11 GP 17 OUT2 26 Multi Encoder A 9 IN12 GP 18 OUT3 Notes 1 The total current drawn from the 5 Vdc output cannot exceed 400 mA...

Page 24: ...r and Temperature Sensor Xenus operates as a CAN node All commands are passed on the CAN bus CME 2 is used for setup and configuration before installation as CAN node Serial Cable Kit SER CK Connects...

Page 25: ...IVE for BRUSHLESS BRUSH MOTORS For multiple drive installations use the ordering guide on this page Computer equipment is the same as for single drive installations And Serial Cable Kit SER CK is used...

Page 26: ...tion controller card Using the minimum requirements will allow CME 2 to run but the performance will be significantly reduced Xenus takes digital position commands in Pulse Direction or CW CCW format...

Page 27: ...Line Filter Regen Resistor Optional Controller or PLC AC Mains 90 264 Vac 47 63 Hz 1 or 3 ph Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales...

Page 28: ...rews There are two protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side...

Page 29: ...heatsink and fan combinations enable operation at 55 C 1 2 3 3 M X M V M X M V M X M V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales cople...

Page 30: ...ermal material 4 Heatsink hardware Regeneration Resistors Optional XTL RA 03 Regeneration resistor assembly for XTL 230 18 30 W XTL RA 04 Regeneration resistor assembly for XTL 230 36 XTL 230 40 model...

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