ControlOMatic MiniWarden Installation Manual Download Page 8

     MiniWarden Manual                            •                       530-205-4520                           •                             8

Mounting MiniWarden

Turn off any heaters, pool or spa circulation systems, chemical feed pumps or any related shut-off valves
or equipment and relieve pressure from the filtration system.  Find a suitable mounting location near a
120/240 VAC power source that meets the following criteria:

Facilitates a combined (influent & effluent) maximum tubing run of 30’.

Do not mount controller above electrical sources or electrical equipment.

At least 10’ away from any pool, spa or body of water and not accessible to  the public.

Away from corrosive materials and physical hazards.

Not in direct sunlight or directly above or near any heat source.

For 240 VAC, ability to hard wire with GFCI (ground fault circuit interrupter) protection.

Securely mount controller or the optional controller backboard vertically on the wall using supplied
screws or appropriate fasteners for the wall construction.  Never mount MiniWarden horizontally. Product
shall be positioned such that the power supply cord plug, which is the disconnect device, can be easily
accessible.

Flow Cell To Circulation Plumbing

There are many ways to connect the flow cell tubing to the circulation plumbing.  Successful flow cell
installation requires a pressure differential.   One way to install is to make sure the input source to the
flow cell is well upstream from any chemical injection point (C Below).  The Flow cell input and output
points before and after the filter provide the greatest pressure differential (see below).  MiniWarden is
equipped with a strainer to filter out any debris from the unfiltered water.  Periodically check and clean
the strainer.  However, the flow cell input and output can also be installed before and after the heater if
enough pressure differential is available to create adequate flow through the flow cell.

Flow Cell Input:  Drill & tap a connection point in the circulation system at a location just up-stream
from the filter (A - Below).  Install tubing connector and run tubing to the input side of the flow cell.

Flow Cell Output:  Drill & tap a connection point in the circulation system at a location with reduced
pressure just after the filter (B - Below).  Install tubing connector and run tubing to the output side
of the flow cell.

CAUTION

:  Maximum pressure across the sensors should be 10 PSI (pressure gauge may be required).

Always expose the sensors to positive pressure.  Prevent exposing the sensors to negative pressure or a
vacuum by connecting the flow cell output tubing to the suction side of the pump as the vacuum may
suck the sensor gel from the sensors rendering the sensors inoperable in a very short period of time.

MiniWarden Installation

Summary of Contents for MiniWarden

Page 1: ...WARDEN Automated Pool Spa Chemical Controller And Data Recorder ControlOMatic Inc 12659 Arbor Lane Grass Valley CA 95949 530 205 4520 www controlomatic com www poolwardentraining com Manuals also avai...

Page 2: ...N INSTALLATION 8 Mounting MiniWarden 8 Flow Cell To Circulation Plumbing 8 Sensor Wire Connections 10 Supply 110 240 Vac Input Selection 11 Load Equipment Connection Installation 11 Relay Board Acrony...

Page 3: ...ock Disconnect the power until the fault has been identified and corrected 6 It is very important to follow the safety guidelines in this manual to ensure safe installation and programming Safety of a...

Page 4: ...Pool and Spa Chemical Safety 12 1 Never mix sodium hypochlorite and muratic acid 12 2 When mixing acid and water always add acid to the water never add water to the acid 13 CAUTION TEST THE GROUND FA...

Page 5: ...light conditions MEMORY MiniWarden is designed with nonvolatile memory which preserves all internal programming in case of power loss Internal memory is preserved for up to 10 years without having pow...

Page 6: ...mV Free Chlorine PPM With optional TrueDPD sensor NSF Certified Range 0 to 6 0 PPM 10 Free Chlorine PPM Extended non NSF Certified Range 6 0 to 9 5 PPM 20 Certifications NSF ANSI 50 Equipment for Swi...

Page 7: ...er including flow cell sensors and pre mounted on back board MW MTD Add the PW Plus communication module MW FAC Adds free chlorine measurement using the TrueDPD DPD colorimetric method MW FAC Add the...

Page 8: ...s a pressure differential One way to install is to make sure the input source to the flow cell is well upstream from any chemical injection point C Below The Flow cell input and output points before a...

Page 9: ...connection points to the In and Out connection points on the flow cell Once connected turn circulating pump back on test for leaks at all connection points and make sure all air evacuates form the tu...

Page 10: ...the controller and connect as labeled inside MiniWarden or as indicated below in PICTURE 3 Please Note Black wires are always negative and the Clear or Red wires are always positive Flow Sensor Conne...

Page 11: ...ys for pH and ORP are internally connected to the input VAC main input which is located on the left side connector on the circuit board through 5 AMP fuses F1 and F2 No voltage is being supplied to th...

Page 12: ...s Equipment Chlorine Generators A high power chlorine generator should not be powered using MiniWarden s internal VAC power as it may exceed the input 2 5 AMP relay rating One way is to break the chlo...

Page 13: ...ed and off Step 2 Connect the 5 power connector and the interface connector Step 3 Turn the MiniWarden on Step 4 Wait at lease 30 seconds before proceeding Step 5 Press the down arrow from the reading...

Page 14: ...drain connection on the front of the TrueDPD flow cell The tube needs to be routed through the cable grip near the front bottom center of the box The tube end should be routed to a waste drain that i...

Page 15: ...dc 5 TrueDPD Stir MTR TrueDPD Stirring motor assembly 12 vdc 6 TrueDPD Tubing Silicon tubing 1 4 OD x 1 8 ID 7 TrueDPD Flow Cell TrueDPD machined flow cell block 8 TrueDPD Bottle oz Reagent bottle siz...

Page 16: ...r Screen Flow Cell Stainless steel screen for inlet water strainer 7 1250 070 01 Flow Cell 1 4 FNPTxFNTP SMC 2 Way Ball Valves 8 1250 080 01 Flow Cell 1 4 Ball Valve FNPT x MNPT SMC 9 1250 100 01 Flow...

Page 17: ...MiniWarden Manual 530 205 4520 17...

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