ControlOMatic MiniWarden Installation Manual Download Page 5

     MiniWarden Manual                            •                       530-205-4520                           •                             5

, with over 20 years of technological leadership in Pool & Spa Chemical Control Systems

congratulates you on your selection of the MiniWarden Chemical Controller.  MiniWarden is a water
chemistry control system with capabilities to control the pH and sanitizer on a pool, spa, fountain or any
other similar body of water. Using ORP (oxidation reduction potential) technology the control of sanitizer
takes into account the effects of pH and a pH lockout feature is also included for high pH values.
Supporting both 110 and 240 VAC, the MiniWarden will control chemical feed equipment using relays to
keep the pool or spa water in balance. Water measurements are taken continuously while MiniWarden's
internal relay programing determines if chemical adjustments are needed. MiniWarden also contains a
selection for the sanitizer relay to be dry-contact which can be used for salt water chlorine generators
and solenoid valves that are controlled with a different voltage or a simple switch.

MiniWarden Plus

When adding the PW-Plus communication module, the software feature set will also be updated.  Where
there are differences that will be pointed out.

System Components

CONTROLLER

:  MiniWarden is a microprocessor based, modular automation system that is

capable of continuous monitoring locally onsite or remotely offsite.

INTERFACE

:  MiniWarden uses a 16-button built in keypad, and an easy to read 80 character

liquid crystal display.  The display’s internal back-light provides controller viewing in pool rooms with
low light conditions.

MEMORY

:  MiniWarden is designed with nonvolatile memory which preserves all internal

programming in case of power loss.  Internal memory is preserved for up to 10 years without having
power applied.

RELAYS

:  MiniWarden includes 2 output relays for the control of pH and sanitizer.

SENSORS

:  ORP, pH, Temperature, flow and optional free chlorine sensors.

VOLTAGE

:  

Requires 120VAC input voltage in North America and 240VAC input voltage in Europe.

SECURITY

:  MiniWarden is designed with a lockable enclosure and provides up to four levels of

password security protection (Admin, Tech, Service and Guest) for both local onsite and remote
offsite interaction with the controller with 4 passwords.

COMMUNICATION

: MiniWarden can connect to the Internet for direct monitoring, setup, and data

interface by adding the PW-Plus communication module which adds WIFI and Ethernet.

DATA

:  MiniWarden will record up to 8192 lines of data with the built in internal memory. There is no

limit when adding the PW-Plus communication device

OVERFEED PROTECTION

:  MiniWarden is designed with overfeed protection.  Standard Overfeed

limits the amount of time a relay can turn on feed equipment in a 24-Hour period. Also includes a
setpoint overfeed limit that can be used to prevent chemicals from being fed onto the floor of the
equipment room by damaged feed tubes.

PROPORTIONAL/SPAN CONTROL

:  Proportionally reduces the on-time as the measurement gets

closer to the set-point to prevent overshoot.

E-MAIL ALERTS

: The data server provides support for 4 email addresses and 4 phone numbers for

texts.

PRINTING

: Bluetooth printing when adding the PW-Plus communication module.

SOFTWARE UPDATING

: PW-Plus supports immediate software updating over the Internet.

MiniWarden Overview

Summary of Contents for MiniWarden

Page 1: ...WARDEN Automated Pool Spa Chemical Controller And Data Recorder ControlOMatic Inc 12659 Arbor Lane Grass Valley CA 95949 530 205 4520 www controlomatic com www poolwardentraining com Manuals also avai...

Page 2: ...N INSTALLATION 8 Mounting MiniWarden 8 Flow Cell To Circulation Plumbing 8 Sensor Wire Connections 10 Supply 110 240 Vac Input Selection 11 Load Equipment Connection Installation 11 Relay Board Acrony...

Page 3: ...ock Disconnect the power until the fault has been identified and corrected 6 It is very important to follow the safety guidelines in this manual to ensure safe installation and programming Safety of a...

Page 4: ...Pool and Spa Chemical Safety 12 1 Never mix sodium hypochlorite and muratic acid 12 2 When mixing acid and water always add acid to the water never add water to the acid 13 CAUTION TEST THE GROUND FA...

Page 5: ...light conditions MEMORY MiniWarden is designed with nonvolatile memory which preserves all internal programming in case of power loss Internal memory is preserved for up to 10 years without having pow...

Page 6: ...mV Free Chlorine PPM With optional TrueDPD sensor NSF Certified Range 0 to 6 0 PPM 10 Free Chlorine PPM Extended non NSF Certified Range 6 0 to 9 5 PPM 20 Certifications NSF ANSI 50 Equipment for Swi...

Page 7: ...er including flow cell sensors and pre mounted on back board MW MTD Add the PW Plus communication module MW FAC Adds free chlorine measurement using the TrueDPD DPD colorimetric method MW FAC Add the...

Page 8: ...s a pressure differential One way to install is to make sure the input source to the flow cell is well upstream from any chemical injection point C Below The Flow cell input and output points before a...

Page 9: ...connection points to the In and Out connection points on the flow cell Once connected turn circulating pump back on test for leaks at all connection points and make sure all air evacuates form the tu...

Page 10: ...the controller and connect as labeled inside MiniWarden or as indicated below in PICTURE 3 Please Note Black wires are always negative and the Clear or Red wires are always positive Flow Sensor Conne...

Page 11: ...ys for pH and ORP are internally connected to the input VAC main input which is located on the left side connector on the circuit board through 5 AMP fuses F1 and F2 No voltage is being supplied to th...

Page 12: ...s Equipment Chlorine Generators A high power chlorine generator should not be powered using MiniWarden s internal VAC power as it may exceed the input 2 5 AMP relay rating One way is to break the chlo...

Page 13: ...ed and off Step 2 Connect the 5 power connector and the interface connector Step 3 Turn the MiniWarden on Step 4 Wait at lease 30 seconds before proceeding Step 5 Press the down arrow from the reading...

Page 14: ...drain connection on the front of the TrueDPD flow cell The tube needs to be routed through the cable grip near the front bottom center of the box The tube end should be routed to a waste drain that i...

Page 15: ...dc 5 TrueDPD Stir MTR TrueDPD Stirring motor assembly 12 vdc 6 TrueDPD Tubing Silicon tubing 1 4 OD x 1 8 ID 7 TrueDPD Flow Cell TrueDPD machined flow cell block 8 TrueDPD Bottle oz Reagent bottle siz...

Page 16: ...r Screen Flow Cell Stainless steel screen for inlet water strainer 7 1250 070 01 Flow Cell 1 4 FNPTxFNTP SMC 2 Way Ball Valves 8 1250 080 01 Flow Cell 1 4 Ball Valve FNPT x MNPT SMC 9 1250 100 01 Flow...

Page 17: ...MiniWarden Manual 530 205 4520 17...

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