Continental Hydraulics CEM-AA-B Installation Manual Download Page 4

 

Continental Hydraulics Installation Manual 

 

Page 4 of 33 

CEM-AA-B 

CHI 1020611    01/2016 

 

LED Indications - All Function Modes: 

 
 

LED's

Description of the LED function
1.     Chasing light (over all LEDs):

 The bootloader is active.                    

No normal functions are possible. 

2.     All LEDs flash shortly every 6 s:

 An internal data error was 

detected and corrected automatically! The module still works 
regularly. To acknowledge the error the module has to have 
power cycled.

 Yellow

Both yellow LEDs flash oppositely every 1 s:

 The nonvolatile 

stored parameters are inconsistent! To acknowledge the error 
the data has to be saved with the SAVE command or the 
corresponding Function button in the CHI-PC program. If one of 
the FUNCTION parameter is changed to an incorrect value, that 
parameter value is deleted purposely, and set to default 
values. In this case the LEDs indicate no error.
Identical to the READY output.

OFF: 

No power supply or ENABLE is not activated

ON:

 System is ready for operation

Flashing:

 Error detected (e. g. valve solenoid or 4… 20 mA). 

Not active when SENS = OFF.

LED in the middle position

 = Current, Channel A; the intensity 

is proportional to the output current

LED in the right position

 = Current, Channel B; the intensity is 

proportional to the output current

GREEN + YELLOW

GREEN

YELLOW

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for CEM-AA-B

Page 1: ...Control Valves Function mode RA This mode accepts 3 independent switch inputs each which has independently adjustable speed and ramp controls Inputs are additive for up to 8 unique preset speed and r...

Page 2: ...ction AA 9 Circuit Diagram Function A B 10 Terminal Identification A B Function 11 Parameter List Function A B 12 Circuit Diagram Function RA 13 Terminal Identification RA Function 14 Parameter List F...

Page 3: ...inal PWM output current mA 500 2600 broken wire monitored and short circuit proof PWM frequency Hz 61 2604 adjustable in steps Sample time process control ms 1 Sample time solenoid current control ms...

Page 4: ...are inconsistent To acknowledge the error the data has to be saved with the SAVE command or the corresponding Function button in the CHI PC program If one of the FUNCTION parameter is changed to an i...

Page 5: ...0 v3 5 0 zip 4 Connect to Laptop via USB to USB Type B communication cable 5 Open the Options Tab and in setting verify that the correct com port full Duplex and 57 6K Baud rates are selected 6 Select...

Page 6: ...ltage rating to power supply typically 12 or 24 volts A 3 amp medium action fuse is recommended in the power supply line Wiring to Valve Two conductors are required for each solenoid There is no need...

Page 7: ...Continental Hydraulics Installation Manual Page 7 of 33 CEM AA B CHI 1020611 01 2016 Circuit Diagram Function AA...

Page 8: ...nd input signal W range 100 100 corresponds with 10 10 V or 4 20 mA 0 V reference for the signal inputs Attention PIN 8 and PIN 11 are connected internally Connection Digital inputs and outputs Enable...

Page 9: ...nput scaling via linear equation X 22 AA 1 100 Ramptime acceleration A in ms X X 22 AA 2 100 Ramptime deceleration A in ms X X 22 AA 3 100 Ramptime acceleration B in ms X X 22 AA 4 100 Ramptime decele...

Page 10: ...Continental Hydraulics Installation Manual Page 10 of 33 CEM AA B CHI 1020611 01 2016 Circuit Diagram Function A B...

Page 11: ...0 mA PIN 13 14 Command input signal B range 0 100 corresponds with 0 10 V or 4 20 mA 0 V reference for the signal inputs Attention PIN 8 and PIN 11 are connected internally Connection Digital inputs a...

Page 12: ...deceleration A in ms X X 22 AB UP 100 Ramptime acceleration B in ms X X 22 AB DOWN 100 Ramptime deceleration B in ms X X 25 CCA characteristic curve Free definable characteristic linearization X 25 C...

Page 13: ...Continental Hydraulics Installation Manual Page 13 of 33 CEM AA B CHI 1020611 01 2016 Circuit Diagram Function RA...

Page 14: ...solenoid B Connection Analogue input signals Digital gate inputs for selecting the command value PIN 6 S1 PIN 9 S2 PIN 14 S4 The whole range of set points can be chosen by binary coding of these input...

Page 15: ...related to the digital inputs in ms X X 24 RA 2 100 Ramptime related to the digital inputs in ms X X 24 RA 3 100 Ramptime related to the digital inputs in ms X X 24 RA 4 100 Ramptime related to the d...

Page 16: ...meter the ID button has to be pressed in order to rebuild the parameter table and a SAVE button has to be conducted LG Changing the language for the help texts Command Parameters Unit Group LG X x EN...

Page 17: ...itoring functions are always active because otherwise no errors are detectable via the READY output Deactivating is possible especially for troubleshooting AUTO MODE The module checks each second the...

Page 18: ...nput S1 PIN 6 is off this parameter scales the output current The default setting is 10000 100 which does not change the output If USCALE is set to 10000 the polarity of the output will be flipped by...

Page 19: ...output current and the READY output if the input signal leaves the permitted range after scaling This function makes it possible to detect a short circuit or cable break of a joystick or potentiomete...

Page 20: ...ut signal 0 100 nominal output current 100 0 Directional valves This command allows a switch over of the output polarity AINA Current Voltage input AINB Current Voltage input Command Parameters Unit G...

Page 21: ...ings to be used Typical settings examples FUNCTION AA A B C Input signal Description AIN I 20 20 0 V OR AIN I 1000 1000 0 V 10 10 V Voltages input Usable 10 10V 20V for a working range of 100 100 two...

Page 22: ...d to 100 signal step AA Ramp function Command Parameters Unit Group FUNCTION AA I X i 1 4 x 1 120000 ms STD AA RA 4Q Mode Four quadrants ramp function The first quadrant means the acceleration ramp fo...

Page 23: ...for each command value and a four quadrant ramp function 4Q with set point independent ramp times for acceleration and deceleration in both directions S 0 S 7 Presetting command values Command Paramet...

Page 24: ...x 1 120000 ms STD RA SD Mode Presetting of the ramp times Functionality depends on command RMODE RMODE SD In this mode every command value has its own ramp time For example if you choose set point S 1...

Page 25: ...on For activating the parameter CCMODE has to be switched to ON In case of using single solenoid valves only the first quadrant is active The curve is calculated according to the equation of the linea...

Page 26: ...has to be switched to ON The positive indexes stand for the solenoid A the negative ones represent the solenoid B The curve is calculated according to the equation of the linear interpolation y x x1...

Page 27: ...X value the output signal the maximum valve current will be defined With the MIN value the overlap dead band of the valve will be compensated Via the TRIGGER command the activation point of the MIN fu...

Page 28: ...al the maximum valve current is defined by the MAX I value The overlap dead band of the valve is compensated by the MIN I value The activation of the MIN function is set with the TRIGGER No output can...

Page 29: ...ly with this command Different amplitudes or frequencies may be required depending on the respective valve The dither amplitude is defined in of the nominal current see CURRENT command CAUTION The PPW...

Page 30: ...Hz 1562 Hz 1736 Hz 1953 Hz 2232 Hz and 2604 Hz The optimum frequency depends on the valve Attention The PPWM and IPWM parameters should be adapted when using low PWM frequencies because of the longer...

Page 31: ...The PI current controller for the solenoids is parameterized with these commands CAUTION These parameters should not be changed without adequate measurement facilities and experiences Attention if the...

Page 32: ...l A Command value after linearization channel A Command value to current controller channel A Command value after input scaling channel B Command value after linearization channel B Command value to c...

Page 33: ...ne with the assistance of the valve data sheets The RC mode in monitor can be used to analyze faults FAULT CAUSE SOLUTION ENABLE is active the module does not respond and the READY LED is off Probably...

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