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W415-0680 / 04.10.08

RESTRICTING VERTICAL VENTS

BCDV42CF ONLY:

 Vertical terminations may display a very ac-

tive fl ame. As this appearance is not desirable, the vent exit must be 
restricted using restrictor plate, W500-0205.  This reduces the velocity 
of the exhaust gases, slowing down the fl ame pattern and creating a 
more traditional appearance.  The plate has a series of holes to allow 
for adjustment.  
Remove the two screws on either side of the exhaust collar inside the 
fi rebox. Install the plate as shown.  Install the plate on the desired set of 
holes then replace the screws.

TOP OF THE 

FIREBOX

FLUE COLLAR

RESTRICTOR PLATE

FIGURE 64

GAS INSTALLATION

Proceed once the vent installation is complete.

NOTE:  All gas connections must be contained within the fi replace when complete.

1.

 Move the fi replace into position and secure to the fl oor through the 1/4" holes located at either side of the base.

2. 

The fi replace is designed to accept 3/8" gas supply line.  The fi replace is equipped with a 3/8" manual shut-off valve.

3. 

 Connect the gas supply in accordance to local codes.  In the absence thereof, install according to the National Installation Code.

4. 

 When fl exing any gas line, support the gas valve so that the lines are not bent or kinked.

5. 

Check for gas leaks by brushing on a soap and water solution. 

DO NOT USE OPEN FLAME.

Purge all gas lines with the glass door of the stove removed. Assure that a continuous gas fl ow is at the burner before re-install-
ing the door.

FIGURE 65

For remote wall switch and decorative light installations for the BCDV36CFG see section 

"BCDV36CFG SWITCH/WIRING 

DIAGRAM".

For ease of accessibility, an optional remote wall switch may be installed in a convenient  
location. A 20ft length of millivolt wire is connected to the gas valve for the wall swtich.  
However, if a greater length is required route 2-strand (solid core) millivolt wire through 
the electrical hole located at the bottom left side of the unit. The recommended maximum 
lead length depends on wire size:

 

WIRE SIZE 

MAX. LENGTH

 

14 gauge 

  100 feet

 

16 gauge 

    60 feet

 

18 gauge 

    40 feet

Do not connect either the wall switch, thermostat or gas valve directly to 110 volt electricity. 

Attach the two leads to 

terminals 1 and 3 located on the gas valve.

OPTIONAL WALL SWITCH INSTALLATION EXCLUDING BCDV36CFG

This appliance may be installed as an OEM (Original Equipment Manufacturer) Installation in a manufactured home or mobile home 
and must be installed in accordance with the manufacturer's instructions and the Manufactured Home Construction and Safety Stand-
ard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada.  This appli-
ance is only for use with the type(s) of gas indicated on the rating plate.  A conversion kit is supplied with the mobile home appliance.  

This Mobile/Manufactured Home listed appliance comes factory equipped with means to secure the unit.

The fi replace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home instal-
lations, the fi replace must be fastened in place. Use #10 screws, inserted through the holes in the base to secure. 

Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home.

After moving the mobile home and prior to lighting the fi replace, permanently ensure that the logs are positioned correctly.

This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohib-
ited by local codes.

This appliance is only to be used with the type of gas indicated on the rating plate.  This appliance is not convertible for 
use with other gasses, unless a certifi ed kit is used.

CONVERSION KITS

The mobile home appliance is fi eld convertible between Natural Gas (NG) and Propane (LP).

To convert from one gas to another consult your Authorized® dealer/distributor. 

MOBILE HOME INSTALLATION

Summary of Contents for BCDV2CFN

Page 1: ...1 W415 0680 04 10 08 10 00 W415 0680 04 10 08...

Page 2: ...arances Optional Clean Face Surround Installation BCDV36CF G only Finished Floor Installation Hearth Installation NOTE CHANGES OTHER THAN EDITORIAL ARE DENOTED BY A VERTICAL LINE IN THE TABLE OF CONTE...

Page 3: ...President s Limited Lifetime Warranty WOLF STEEL LTD may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale...

Page 4: ...tions with BCDV36CF G are common to both the BCDV36CF and the BCDV36CFG FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY BCDV36CF G Maximum input for the BC...

Page 5: ...AL INLET LEFT SIDE 41 1 2 37 35 1 2 GAS INLET FIGURE 5 INSTALLATION OVERVIEW FIGURE 7 See the section MINIMUM MANTEL AND ENCLOSURE CLEARANCES Side Wall See the section INSTALLATION FRAMING See the sec...

Page 6: ...htemperaturesilicone RTV This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the...

Page 7: ...7 W415 0680 04 10 08 FIGURE 8...

Page 8: ...For optimum performance it is recommended that all horizontal runs have a 1 rise per foot When terminating vertically the vertical rise is a minimum 3 feet and a maximum 40 feet from the centre of th...

Page 9: ...he 45 offset In this case zero rise is acceptable when using rigid See FIGURE 18 Flexible venting must maintain a 6 rise See FIGURE 19 PERISCOPE TERMINATION CORNER TERMINATION BCDV36CF G BCDV42CF PERI...

Page 10: ...n Horizon tal run vertical rise to maximum of 40 feet Horizontal run verti cal rise to maximum of 24 75 feet 4 2 times the verti cal rise equal to or greater than the horizontal run Vertical rise is e...

Page 11: ...ET HT The shaded area within the lines represents acceptable values for HT and VT for the following symbols used in the venting calculations and examples are greater than equal to or greater than less...

Page 12: ...TICAL RISE IN INCHES VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT when HT VT Simple venting con guration only one 90 elbow...

Page 13: ...9 ft V2 6 ft VT V1 V2 9 6 15 ft H1 3 ft H2 2 ft H3 1 5 ft HR H1 H2 H3 3 2 1 5 6 5 ft HO 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft HT HR HO 6 5 8 1 14 6 ft HT VT 14 6 15 29 6 ft Formula 1 HT VT 14...

Page 14: ...19 25 Since both formulas are met this vent con guration is acceptable For vent con gurations requiring more than two 90 elbows the following formulas apply H1 H2 H3 H4 V1 V2 90 90 45 90 90 FIGURE 28...

Page 15: ...g con guration only two 90 elbows FIGURE 29 V1 5 ft V2 10 ft VT V1 V2 5 10 15 ft H1 3 ft H2 2 5 ft HR H1 H2 3 2 5 5 5 ft HO 03 three 90 elbows 90 03 90 90 90 90 5 4 ft HT HR HO 5 5 5 4 10 9 ft HT VT 1...

Page 16: ...this vent con guration is unacceptable H1 H2 V3 V1 90 90 90 V2 90 when HT VT Simple venting con gurations See graph to determine the required vertical rise VT for the required horizontal run HT FIGURE...

Page 17: ...Example 1 45 90 H1 H2 V1 FIGURE 35 V1 8 ft VT V1 8 ft H1 2 5 ft H2 2 ft HR H1 H2 2 5 2 4 5 ft HO 03 one 45 elbows two 90 elbows 135 03 225 135 2 7 ft HT HR HO 4 5 2 7 7 2 ft HT VT 7 2 8 15 2 ft Formul...

Page 18: ...ing con gurations 45 MAXIMUM VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT For vent con gurations requ...

Page 19: ...ow three 90 elbows 135 03 45 90 90 90 135 5 4 ft HT HR HO 8 5 4 13 4 ft HT VT 13 4 2 5 15 9 ft Formula 1 HT VT 3VT 3 x 2 5 7 5 ft 13 4 7 5 Since this formula is not met this vent con guration is unacc...

Page 20: ...unit Press rmly on the cap while securing to ensure an airtight seal Do not damage the gasket FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROP ERLY AND CAN CAUSE INJURY OR PROPER...

Page 21: ...f 2 all around the vent pipe on all horizontal runs to combustibles is required Use restop spacer W010 1778 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs...

Page 22: ...p only on the 7 outer vent pipe ELBOW SPACER For safe and proper operation of the replace follow the venting instructions exactly All inner exhaust and outer intake vent pipe joints may be sealed usin...

Page 23: ...lustrated The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain a clearance to combustibles of 1 VERTICAL AIR TERM...

Page 24: ...eelventpipecollar orequivalentloosely onto the air terminal assembly as it is passed through the attic The air terminal must be located vertically and plumb 6 Remove nails from the shingles above and...

Page 25: ...2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 f...

Page 26: ...replace edge Enclosure top 8 1 4 to top of replace Recessed depth 17 1 4 Sides and bottom of the vent pipe 1 Top of vent pipe 2 Ceiling 72 from bottom of unit BCDV36CF G See alternate clearances on p...

Page 27: ...ensure that clearance to combustibles is maintained within the cavity Combustible materials may be installed ush with the front of the replace but must not cover any of the black face areas of the rep...

Page 28: ...TLE THIS AREA MUST REMAIN EXPOSED TO ALLOW FOR PROPER DOOR REMOVAL 12 TO COMBUSTIBLE MANTLE The finishing material can be installed below the top opening a maximum of 1 1 2 Enough clearance to the doo...

Page 29: ...1 2 of cement board and steel header supplied with surround kit or non combustible equiva lent must be used on the top only of the front face See Figure 80 See Venting Section FIGURE 79 FIGURE 81 NOTE...

Page 30: ...er installing to a nished oor or a hearth a 3 8 clearance must be maintained at the bottom of the clean face surround kit To obtain this clearance a replace riser is required When installing to a nish...

Page 31: ...ind the top lip of the replace front opening FIGURE 90 and secure using the screws provided through the slot in the surround clip and into the pre drilled hole in the clean face surround FIGURE 90 If...

Page 32: ...RE 97 FIGURE 97 FIGURE 98 FIGURE 98 2 Move the two small logs 2 3 into position lining up the studs located on the burner with the holes on the bottom of the logs Ensure that the small logs sit at on...

Page 33: ...the door frame face down careful not to scratch the paint 2 Center the gasketed glass inside the door frame with the thick side of the gasket facing up 3 Bend the glass retainers located along the ed...

Page 34: ...ayed ignition PHAZER logs glow when exposed to direct ame 4 Place the bottom of the left crossover log 4 onto the stud on the left side of the log support The top of the log should rest in the pocket...

Page 35: ...of tray FIGURE 110 NOTE The distribution of clear glass embers over the burner tube will in uence the ame height FIGURE 109 BULB REPLACEMENT 1 Remove the glass and glass ember tray 2 Remove the burner...

Page 36: ...er assembly to the side 6 Reverse procedure to re assemble SPACERS FIGURE 114 FIGURE 114 FIGURE 115 FIGURE 115 FIGURE 116 FIGURE 117 INSTALLING THE BLOWER INSTALLATIONTOBEDONEBYAQUALIFIEDINSTALLERandm...

Page 37: ...inutes after the replace has been lit and for approximately 30 45 minutes after the replace has been turned off Use of the fan increases the output of heat Unplug the power cord from the receptacle Co...

Page 38: ...ed route 2 strand solid core wire through the electrical hole located at the bottom left side of the unit FIGURE 125 BATTERY HOLDER GAS VALVE PILOT ASSEMBLY IGNITION MODULE PILOT GAS LINE Orange I thr...

Page 39: ...commended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet A 20 length of millivolt wire is connected to the terminal block for the lig...

Page 40: ...ple has cooled Allow ap proximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop R...

Page 41: ...T TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS I...

Page 42: ...before lifting glass ember tray out When replacing burner absolutely no glass can be in cup sur rounding the ori ce HINT If glass falls into cup and surrounds the ori ce insert a clean bag into a vacu...

Page 43: ...a service person FIGURE 136 FLAME ADJUSTMENT It is important to periodically perform a visual check of the pilot and the burner ames Compare them to the gures shown If any ames appear abnormal call a...

Page 44: ...0538 FLUE CAP c w GASKET 34 W010 0764 PAN BURNER 35 GL 639 LOG SET 36 W135 0183 BACK LOG 1 37 W135 0184 LEFT MIDDLE LOG 2 38 W135 0185 RIGHT MIDDLE LOG 3 39 W135 0186 LEFT CROSSOVER LOG 4 40 W135 0187...

Page 45: ...12 8 FLEXIBLE VENT PIPE 5 5 FT GD430 10 FT 105 W730 0011 5 FLEXIBLE VENT PIPE 11 5 FT 106 W730 0013 8 FLEXIBLE VENT PIPE 11 5 FT C W SPACERS 107 W010 0810 WALL SUPPORT ASSEMBLY BCDV42CF TERMINAL KITS...

Page 46: ...46 W415 0680 04 10 08...

Page 47: ...pen Verify that the inlet pressure reading is within acceptable limits inlet pressures must not exceed 14 W C Module is not grounded Verify the value and pilot assemblies are properly grounded to the...

Page 48: ...hermopile Turn up pilot ame Replace pilot assembly Thermopile shorting Clean thermopile connection to the valve Reconnect Replace thermopile valve Remote wall switch wire is too long too much resistan...

Page 49: ...mes are very aggressive Door is ajar Tighten screws holding door in place MODEL BCDV42CF ONLY Aggressive venting action due to vent height Restrict vent exit See RESTRICTING VERTICAL VENTS VENT HEIGHT...

Page 50: ...50 W415 0680 04 10 08 Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns Dealer Name...

Page 51: ...51 W415 0680 04 10 08 NOTES...

Page 52: ...52 W415 0680 04 10 08 NOTES...

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