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2

W415-0680 / 04.10.08

 

            Optional Clean Face Trim Kit Installation

 

            BCDV42CF Minimum Mantel and Enclosure Clearances

32 

         BCDV36CF FINISHING

 

Log Placement

 Glass/Door 

Replacement

33-34          BCDV42CF FINISHING

 

Door Installation / Removal

 

Removing Valve Access Door

 Glass/Door 

Replacement

 Door 

Trim

 Grate 

Installation

 Log 

Placement

34-35          COMMON BCDV36CF / BCDV42CF FINISHING

 

     

      Glowing Embers 

 

 

            Charcoal Embers

 

            Vermiculite 

 

            Charcoal Lumps (BCDV42CF Only)

 

            Logo Placement

35 

         BCDV36CFG FINISHING

 

     

      Glass Burner Installation

 

            Bulb replacement

 

            Lens assembly replacement

36-37 

OPTIONAL BLOWER INSTALLATION

 

BCDV36CF(G) Accessing the Blower

 BCDV42CF 

Accessing 

the 

Blower

 

Installing the Blower

37 

OPTIONAL FAN INSTALLATION 

 GD36 

THERMOSTATIC SENSOR CONTROL

38 

BCDV36CFG BURNER SWITCH/WIRING 

 DIAGRAM
39 

BCDV36CFG LIGHT SWITCH/WIRING DIAGRAM

40 

RECEPTACLE WIRING DIAGRAM

40 

OPERATION BCDV36CF AND BCDV42CF

 

Operating Instructions

 Maintenance

41 

OPERATION / MAINTENANCE BCDV36CFG

42-43 ADJUSTMENTS

 

Pilot Burner Adjustment Excluding BCDV36CFG

 Venturi 

Adjustment

 BCDV36CFG 

Venturi 

Adjustment

 Flame 

Adjustment

44-46 COMMON 

REPLACEMENTS

 

BCDV36CF(G) REPLACEMENTS

 BCDV42CF 

REPLACEMENTS

46-48 

TROUBLE SHOOTING GUIDE

49 SERVICE 

HISTORY

50-52 NOTES

PG 4-5  INTRODUCTION

 

 

Warranty

  

General 

Instructions

  

General 

Information

 

 

Care of Glass and Plated Parts

  

Unit 

Dimensions

  

Installation 

Overview

6-20  

VENTING

 

 

Venting Lengths

 

 

Minimum Air Terminal Location Clearances

 

 

Typical Minimum and Maximum Vent Lengths

 

 

Special Vent Installations

  

BCDV36CF(G) 

Periscope 

Termination

  

BCDV36CF(G) 

Corner 

Termination

  

BCDV42CF 

Periscope 

Termination

  

Venting 

Application 

Flow 

Chart

  

Defi 

nitions

 

 

Elbow Vent Length Values

 

 

BCDV36CF(G) Top Exit / Horizontal Termination

 

 

BCDV36CF(G) Rear Exit / Horizontal Termination

 

 

BCDV36CF(G) Top or Rear Vertical Termination

  

BCDV42CF 

Horizontal 

Termination

  

BCDV42CF 

Vertical 

Termination

 

 

BCDV36CF(G) Pre-Installation Preparation

 

 

Removing the Valve Access Door

  

Door 

Operation

  

Rear 

Exit

  

Top 

Exit

20-32  

INSTALLATION

 

 

Wall and Ceiling Protection

  

Horizontal 

Installation

 

 

Adjustable Firestop Installation

  

Vertical 

Installation

 

 

Using Flexible Vent Components

  

Horizontal 

Air 

Terminal 

Installations

  

Vertical 

Air 

Terminal 

Installations

 

 

Using Rigid Vent Components

  

Horizontal 

Air 

Terminal 

Installations

 

 

Extended Horizontal and Corner Air Terminal Installations

 

 

Vertical Venting Installation

 

 

Restricting Vertical Vents

  (BCDV42CF ONLY)

  

Gas 

Installation

 

 

Optional wall switch installation excluding BCDV36CFG

 

 

Mobile Home Installation

  

Framing 

 

  

Installing 

Standoffs

 

 

BCDV36CF(G) Minimum Mantel and Enclosure Clearances

 

 

 

 

Clean Face Surround Minimum Enclosure Clearances

 

 

Optional Clean Face Surround Installation BCDV36CF(G) only

 

 

Finished Floor Installation

  

Hearth 

Installation

NOTE:

 CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE 

TABLE OF CONTENTS

• Do not burn wood or other materials in this fireplace.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid 
burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the fireplace is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These 
screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting 
system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified 
service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace 
area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace 
and to replace any part of the control system and any gas control which has been under water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a 
licensed or qualified service person.
• Do not strike or slam shut the fireplace glass door.
• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf 
Steel Ltd.
• Pressure relief doors must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monox-
ide, from entering into the home.  Temperatures of the exhaust escaping through these openings can also cause the surrounding 
combustible materials to overheat and catch fire.
•  Only doors / optional fronts certified with the unit are to be installed on the appliance.

!

WARNING

Summary of Contents for BCDV2CFN

Page 1: ...1 W415 0680 04 10 08 10 00 W415 0680 04 10 08...

Page 2: ...arances Optional Clean Face Surround Installation BCDV36CF G only Finished Floor Installation Hearth Installation NOTE CHANGES OTHER THAN EDITORIAL ARE DENOTED BY A VERTICAL LINE IN THE TABLE OF CONTE...

Page 3: ...President s Limited Lifetime Warranty WOLF STEEL LTD may at its discretion fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale...

Page 4: ...tions with BCDV36CF G are common to both the BCDV36CF and the BCDV36CFG FOR YOUR SATISFACTION THIS FIREPLACE HAS BEEN TEST FIRED TO ASSURE ITS OPERATION AND QUALITY BCDV36CF G Maximum input for the BC...

Page 5: ...AL INLET LEFT SIDE 41 1 2 37 35 1 2 GAS INLET FIGURE 5 INSTALLATION OVERVIEW FIGURE 7 See the section MINIMUM MANTEL AND ENCLOSURE CLEARANCES Side Wall See the section INSTALLATION FRAMING See the sec...

Page 6: ...htemperaturesilicone RTV This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the...

Page 7: ...7 W415 0680 04 10 08 FIGURE 8...

Page 8: ...For optimum performance it is recommended that all horizontal runs have a 1 rise per foot When terminating vertically the vertical rise is a minimum 3 feet and a maximum 40 feet from the centre of th...

Page 9: ...he 45 offset In this case zero rise is acceptable when using rigid See FIGURE 18 Flexible venting must maintain a 6 rise See FIGURE 19 PERISCOPE TERMINATION CORNER TERMINATION BCDV36CF G BCDV42CF PERI...

Page 10: ...n Horizon tal run vertical rise to maximum of 40 feet Horizontal run verti cal rise to maximum of 24 75 feet 4 2 times the verti cal rise equal to or greater than the horizontal run Vertical rise is e...

Page 11: ...ET HT The shaded area within the lines represents acceptable values for HT and VT for the following symbols used in the venting calculations and examples are greater than equal to or greater than less...

Page 12: ...TICAL RISE IN INCHES VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT when HT VT Simple venting con guration only one 90 elbow...

Page 13: ...9 ft V2 6 ft VT V1 V2 9 6 15 ft H1 3 ft H2 2 ft H3 1 5 ft HR H1 H2 H3 3 2 1 5 6 5 ft HO 03 four 90 elbows 90 03 90 90 90 90 90 8 1 ft HT HR HO 6 5 8 1 14 6 ft HT VT 14 6 15 29 6 ft Formula 1 HT VT 14...

Page 14: ...19 25 Since both formulas are met this vent con guration is acceptable For vent con gurations requiring more than two 90 elbows the following formulas apply H1 H2 H3 H4 V1 V2 90 90 45 90 90 FIGURE 28...

Page 15: ...g con guration only two 90 elbows FIGURE 29 V1 5 ft V2 10 ft VT V1 V2 5 10 15 ft H1 3 ft H2 2 5 ft HR H1 H2 3 2 5 5 5 ft HO 03 three 90 elbows 90 03 90 90 90 90 5 4 ft HT HR HO 5 5 5 4 10 9 ft HT VT 1...

Page 16: ...this vent con guration is unacceptable H1 H2 V3 V1 90 90 90 V2 90 when HT VT Simple venting con gurations See graph to determine the required vertical rise VT for the required horizontal run HT FIGURE...

Page 17: ...Example 1 45 90 H1 H2 V1 FIGURE 35 V1 8 ft VT V1 8 ft H1 2 5 ft H2 2 ft HR H1 H2 2 5 2 4 5 ft HO 03 one 45 elbows two 90 elbows 135 03 225 135 2 7 ft HT HR HO 4 5 2 7 7 2 ft HT VT 7 2 8 15 2 ft Formul...

Page 18: ...ing con gurations 45 MAXIMUM VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT The shaded area within the lines represents acceptable values for HT and VT For vent con gurations requ...

Page 19: ...ow three 90 elbows 135 03 45 90 90 90 135 5 4 ft HT HR HO 8 5 4 13 4 ft HT VT 13 4 2 5 15 9 ft Formula 1 HT VT 3VT 3 x 2 5 7 5 ft 13 4 7 5 Since this formula is not met this vent con guration is unacc...

Page 20: ...unit Press rmly on the cap while securing to ensure an airtight seal Do not damage the gasket FAILURE TO INSTALL THE CAP WILL CAUSE THE FIREPLACE TO FUNCTION IMPROP ERLY AND CAN CAUSE INJURY OR PROPER...

Page 21: ...f 2 all around the vent pipe on all horizontal runs to combustibles is required Use restop spacer W010 1778 supplied VERTICAL VENT SECTIONS A minimum of 1 all around the vent pipe on all vertical runs...

Page 22: ...p only on the 7 outer vent pipe ELBOW SPACER For safe and proper operation of the replace follow the venting instructions exactly All inner exhaust and outer intake vent pipe joints may be sealed usin...

Page 23: ...lustrated The vent system must be supported approximately every 3 feet for both vertical and horizontal runs Use noncombustible strapping to maintain a clearance to combustibles of 1 VERTICAL AIR TERM...

Page 24: ...eelventpipecollar orequivalentloosely onto the air terminal assembly as it is passed through the attic The air terminal must be located vertically and plumb 6 Remove nails from the shingles above and...

Page 25: ...2 strand solid core millivolt wire through the electrical hole located at the bottom left side of the unit The recommended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 f...

Page 26: ...replace edge Enclosure top 8 1 4 to top of replace Recessed depth 17 1 4 Sides and bottom of the vent pipe 1 Top of vent pipe 2 Ceiling 72 from bottom of unit BCDV36CF G See alternate clearances on p...

Page 27: ...ensure that clearance to combustibles is maintained within the cavity Combustible materials may be installed ush with the front of the replace but must not cover any of the black face areas of the rep...

Page 28: ...TLE THIS AREA MUST REMAIN EXPOSED TO ALLOW FOR PROPER DOOR REMOVAL 12 TO COMBUSTIBLE MANTLE The finishing material can be installed below the top opening a maximum of 1 1 2 Enough clearance to the doo...

Page 29: ...1 2 of cement board and steel header supplied with surround kit or non combustible equiva lent must be used on the top only of the front face See Figure 80 See Venting Section FIGURE 79 FIGURE 81 NOTE...

Page 30: ...er installing to a nished oor or a hearth a 3 8 clearance must be maintained at the bottom of the clean face surround kit To obtain this clearance a replace riser is required When installing to a nish...

Page 31: ...ind the top lip of the replace front opening FIGURE 90 and secure using the screws provided through the slot in the surround clip and into the pre drilled hole in the clean face surround FIGURE 90 If...

Page 32: ...RE 97 FIGURE 97 FIGURE 98 FIGURE 98 2 Move the two small logs 2 3 into position lining up the studs located on the burner with the holes on the bottom of the logs Ensure that the small logs sit at on...

Page 33: ...the door frame face down careful not to scratch the paint 2 Center the gasketed glass inside the door frame with the thick side of the gasket facing up 3 Bend the glass retainers located along the ed...

Page 34: ...ayed ignition PHAZER logs glow when exposed to direct ame 4 Place the bottom of the left crossover log 4 onto the stud on the left side of the log support The top of the log should rest in the pocket...

Page 35: ...of tray FIGURE 110 NOTE The distribution of clear glass embers over the burner tube will in uence the ame height FIGURE 109 BULB REPLACEMENT 1 Remove the glass and glass ember tray 2 Remove the burner...

Page 36: ...er assembly to the side 6 Reverse procedure to re assemble SPACERS FIGURE 114 FIGURE 114 FIGURE 115 FIGURE 115 FIGURE 116 FIGURE 117 INSTALLING THE BLOWER INSTALLATIONTOBEDONEBYAQUALIFIEDINSTALLERandm...

Page 37: ...inutes after the replace has been lit and for approximately 30 45 minutes after the replace has been turned off Use of the fan increases the output of heat Unplug the power cord from the receptacle Co...

Page 38: ...ed route 2 strand solid core wire through the electrical hole located at the bottom left side of the unit FIGURE 125 BATTERY HOLDER GAS VALVE PILOT ASSEMBLY IGNITION MODULE PILOT GAS LINE Orange I thr...

Page 39: ...commended maximum lead length depends on wire size WIRE SIZE MAX LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet A 20 length of millivolt wire is connected to the terminal block for the lig...

Page 40: ...ple has cooled Allow ap proximately 60 seconds for the thermocouple to cool When lighting and re lighting the gas knob cannot be turned from pilot to off unless the knob is depressed slightly 1 Stop R...

Page 41: ...T TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR S PHONE FOLLOW THE GAS SUPPLIER S INSTRUCTIONS I...

Page 42: ...before lifting glass ember tray out When replacing burner absolutely no glass can be in cup sur rounding the ori ce HINT If glass falls into cup and surrounds the ori ce insert a clean bag into a vacu...

Page 43: ...a service person FIGURE 136 FLAME ADJUSTMENT It is important to periodically perform a visual check of the pilot and the burner ames Compare them to the gures shown If any ames appear abnormal call a...

Page 44: ...0538 FLUE CAP c w GASKET 34 W010 0764 PAN BURNER 35 GL 639 LOG SET 36 W135 0183 BACK LOG 1 37 W135 0184 LEFT MIDDLE LOG 2 38 W135 0185 RIGHT MIDDLE LOG 3 39 W135 0186 LEFT CROSSOVER LOG 4 40 W135 0187...

Page 45: ...12 8 FLEXIBLE VENT PIPE 5 5 FT GD430 10 FT 105 W730 0011 5 FLEXIBLE VENT PIPE 11 5 FT 106 W730 0013 8 FLEXIBLE VENT PIPE 11 5 FT C W SPACERS 107 W010 0810 WALL SUPPORT ASSEMBLY BCDV42CF TERMINAL KITS...

Page 46: ...46 W415 0680 04 10 08...

Page 47: ...pen Verify that the inlet pressure reading is within acceptable limits inlet pressures must not exceed 14 W C Module is not grounded Verify the value and pilot assemblies are properly grounded to the...

Page 48: ...hermopile Turn up pilot ame Replace pilot assembly Thermopile shorting Clean thermopile connection to the valve Reconnect Replace thermopile valve Remote wall switch wire is too long too much resistan...

Page 49: ...mes are very aggressive Door is ajar Tighten screws holding door in place MODEL BCDV42CF ONLY Aggressive venting action due to vent height Restrict vent exit See RESTRICTING VERTICAL VENTS VENT HEIGHT...

Page 50: ...50 W415 0680 04 10 08 Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns Dealer Name...

Page 51: ...51 W415 0680 04 10 08 NOTES...

Page 52: ...52 W415 0680 04 10 08 NOTES...

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