Condux Gulfstream 350e User'S Manual & Safety Manual Download Page 1

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Gulfstream™ 350e

USER'S GUIDE & SAFETY MANUAL

Summary of Contents for Gulfstream 350e

Page 1: ...Gulfstream 350e USER S GUIDE SAFETY MANUAL...

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Page 4: ...quina Si Ud no comprende las instrucciones favor de consultarle a su jefe If you have questions on SAFETY OPERATIONS APPLICATIONS U S CALL 1 800 533 2077 EU Call your Local Representative Save this us...

Page 5: ...r E Recording 12 15 Download to USB with No Tablet 16 17 Download with Tablet 18 25 Cable Crash Test 26 29 Pressure Test Conduit 30 35 Prepare Conduit for Proof Prepare Conduit for Install 36 39 Prepa...

Page 6: ...d through Special lubricants are used to make it easier for the carrier to pass through the conduit MICRO DUCT The fiber optic cable is fed through the duct Figure 86 by a combined pulling and pushing...

Page 7: ...The Gulfstream 350e comes standard with case digital counter and common parts kit Figure 2 and 3 GENERAL MACHINE USE a Only qualified operators should use the machine The operator should only be the...

Page 8: ...mm 36 mm 37 mm 40 mm 42 mm D POWER REQUIREMENTS Power Requirements 20 volt Dewalt Battery not supplied US Dewalt DCB 205 battery and DCB 101 Charger 20V INTL Equivalent to above for the country you a...

Page 9: ...ar of pressurized line and conduit 5 Stay out of manhole while blower is in use 6 Use the blower only for its intended purpose Do not use the tractor drive without the air block to push or pull cable...

Page 10: ...mm 9 16 Stubby Ratchet Wrench 14 288 mm 5 8 x 600 lb Swivel 15 875 mm Venturi Air Plug Plastic Divided Case w Parts Label Capscrew Set 10x M04 0 7 s BSP to NPT Pipe Fitting Double Lock Claw Fitting M...

Page 11: ...bjects The operator must be wearing recommended protective gear before operating the blower See page 9 Operating light levels should be at least 200 lux of light intensity IMPORTANT The Gulfstream 350...

Page 12: ...equivalent 20V Charger Dewalt DCB101 or equivalent C INSERT BATTERY D ONCE POWERED UP 1 Select P on main screen Figure 5 2 Select General Setup Figure 6 3 Select units and language STD and English bu...

Page 13: ...8 Select Back Arrow Figure 10 9 Select Cable Figure 11 10 Fill out info as complete as you can 11 Select the back arrow Figure 12 Figure 9 E Recording Duct Figure 11 E Recording Cable Figure 10 E Rec...

Page 14: ...do the crash test have this screen up and record the Current Pressure readings Figure 16 1 Once you have them enter them manually into the Push Force and Clamp Force Figure 16 2 and hit Save to Max o...

Page 15: ...g the name Example Speed Air Block Clamp Force Push Force Or monitor all by selecting the middle graph button Figure 18 22 When finished blowing hit P then hit Cable enter the Cable Mark END Then go t...

Page 16: ...TABLET A DOWNLOADING PULL INFORMATION TO USB 1 Select P Figure 20 2 Select USB Figure 21 3 Insert USB on side of box Figure 22 4 Hit Copy to USB Figure 23 5 Then hit the Home Icon Figure 23 Figure 20...

Page 17: ...17 Figure 22 Insert USB Figure 23 Copy to USB...

Page 18: ...ET A DOWNDLOAD PULL INFORMATION WITH A TABLET 1 Connect tablet to the control box a Go to Settings Figure 24 b Go to WIFI Figure 25 c Turn WIFI on Figure 26 d Select GS 350 Figure 27 Figure 24 Select...

Page 19: ...19 Figure 26 WIFI On Figure 27 Select GS350 e Enter password Condux145 passwords are case sensitive f Connect...

Page 20: ...20 2 Go to home page and select the Condux Installation Report App Figure 28 a Select the CONNECT REFRESH tab Figure 29 Figure 28 Open Installation Report App Figure 29 Run the Installation Report...

Page 21: ...iew or modify blowing parameters a Click on the image of the GS350 Figure 29 b This will open a tab to view the graphs User is able to view and modify parameters if needed Figure 30 Figure 30 Graph Pa...

Page 22: ...1 Select Date of Run b Then select the Job ID you want Figure 32 c This will load all data and a graph Figure 32 Select Job ID 4 Select information to download a Select Date of Run you want to downloa...

Page 23: ...23 d Hit GENERATE REPORT Figure 33 Figure 33 Generate Report e Then you will see this on the screen Figure 34 Figure 34 Generate Report...

Page 24: ...24 f Go to the home page and select My Files Figure 35 Figure 35 My Files g Select Internal Storage Figure 36 Figure 36 Internal Storage...

Page 25: ...25 h Select Reports folder Figure 37 Figure 37 Reports Folder i Select Report hold down until you get a check mark go to the top and select share and email Figure 38 Figure 38 Reports Folder...

Page 26: ...ash test value of 80 psi 5 51 bar in 33 mm I D duct may have a crash value of only 60 psi 4 13 bar in a 40 mm I D duct This is because the area of lateral movement is larger as the duct size increases...

Page 27: ...l claw fitting to the compressor to the machine Figure 42 Make sure valve is in off or exhaust position Figure 43 B Start the compressor and check all connections for leaks In cold weather run compres...

Page 28: ...46 10 Set the motor speed regulator and clamp force regulator With small fiber start at 20psi Figure 47 49 11 Belts should be in the open position and needle valve should be off Figure 64 12 Lower the...

Page 29: ...comes off the belt drive or folds past mark at back end decrease the motor force Figure 50 C If fiber stops and you are satisfied mark down both the motor psi or Bar and clamp force psi or Bar Do not...

Page 30: ...Loosen the 6 nuts on the Air Block assembly Figure 51 Open the Conduit Clamp Cover and Air Block Cover Figure 52 2 Select the correct Conduit and Cable Components according to conduit and cable size R...

Page 31: ...ime 6 Clamp conduit in place Figure 55 7 Place Seal Disk in Venturi slot Figure 56 8 Close Air Block Cover and secure Figure 57 Tighten nuts securely but do not overtighten SNUG Use a cross tightening...

Page 32: ...it 8 5mm 08780970K Cable Seal Kit 9 0mm 08780971K Cable Seal Kit 9 5mm 08780972K Cable Seal Kit 10 0mm 08780973K Cable Seal Kit 10 5mm 08780974K Cable Seal Kit 11 0mm 08780975K Cable Seal Kit 11 5mm 0...

Page 33: ...866 22 0 08781154 866 22 0 08781155 0 688 17 5 08780793 1 00 25 4 08761444 75 99 19 0 25 1 08643131 033 03 012 08914007 551 813 14 20 9 25mm 08780240 Pack 8 0 984 25 0 08780099 0 984 25 0 08780134 0 7...

Page 34: ...blower air valve assembly is equipped with a claw type connector Use safety clips on all pneumatic hose connections c Observe all safety procedures See page 9 d Route all hoses properly to prevent tri...

Page 35: ...ck entire conduit run for leaks and repair them e Repeat the pressure test until all leaks are found and repaired Air Block Assembly contains compressed air when blower is operated Opening Air Block w...

Page 36: ...3 Pour recommended silicon based lubricant into Conduit opening before Foam Carrier 1 quart 6000 feet 1 liter 2 km Figure 66 See Page 37 for lubricant chart 4 Foam Carrier comes with Traditional Duct...

Page 37: ...ty per 1 000 feet Volume Required Lube Quantity per 1 000 feet Fill Length of Tube 14 12 mm 0 30 fl oz 9 ml 3 in 8 cm 12 10 mm 0 25 fl oz 7 ml 4 in 10 cm 10 8 mm 0 20 fl oz 6 ml 5 in 12 cm 8 6 mm 0 15...

Page 38: ...lowly open Ball Valve by turning to the 9 o clock position d Make sure Needle Valve is open Figure 70 e Blow Foam Carrier through conduit to spread lubricant and check for blockage Follow all safety p...

Page 39: ...ressor decompress the air in the hose and disconnect the hose from the blower 9 Remove Seal Disk Figure 72 10 Install Venturi Figure 73 NOTE The venturi with the hole goes into the bottom of the air b...

Page 40: ...mm Swivel on Cable Grip Grip must be firmly secured to cable Figure 75 Note The eye on the grip can be compressed to fit smaller diameter conduits The eye of a new grip can be taped with electrical ta...

Page 41: ...6000 feet 5 liter 2 km Figure 78 See Page 37 for lubricant chart 6 Push Carrier Swivel and Grip into Conduit Figure 79 7 Feed cable into the counter rollers and tractor drive belts Figure 80 8 Reinst...

Page 42: ...d install on cable Cone side of Cable Seal faces conduit Place Cable Seals into Venturi split side down Figure 82 10 Close Air Block Cover Figure 83 Tighten nuts securely but do not over tighten Use c...

Page 43: ...ect cable seals and install on cable Cone side of cable seal faces conduit Place cable seals into venturi grooves split side down Figure 86 4 Close air block cover Tighten nuts securely but do not ove...

Page 44: ...cable blowing is to begin IMPORTANT It is recommended that if a reel tensioning unit is not being used the cable reel should then be kept under control by a second operator who is required to wear pro...

Page 45: ...alve completely or fiber has exited DO NOT INCREASE AIR MORE THAN 1 2 BAR AT A TIME Never wrap line around your hand arm foot or leg Severe personal injury or death could result from entanglement Alwa...

Page 46: ...air hose Depressurize the air block exhaust by turning the ball valve to the 3 o clock position Figure 95 Disconnect air hose when system is relieved of pressure 3 Disconnect battery B REMOVE CABLE FR...

Page 47: ...rained Disconnect the machine from its electrical pneumatic A BELT DRIVE CLEANING 1 Inspect belt drive before and after each use 2 Clean after each use or when necessary 3 Pressure wash if necessary d...

Page 48: ...Machine speed slows or motors start to labor Assist the reel by pushing it or by pulling the cable off the reel It is difficult to keep the cable moving near the end of the conduit run Assist the blo...

Page 49: ...ly provided by Condux International are subject to the warranty period as specified by the individual manufacturer of said component provided such goods are installed maintained and used in accordance...

Page 50: ...50 Notes...

Page 51: ...51 Notes...

Page 52: ...in USA Literature Part Number 91000032 Revision Number 1 0 Condux International Inc P O Box 247 145 Kingswood Drive Mankato MN 56002 0247 USA 1 507 387 6576 1 800 533 2077 FAX 1 507 387 1442 Internet...

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