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Sequence of Operation

Sequence of Operation | 8

2594949_B_EN_2005_Condair-RH_OM

Condair RH

VAC

4

1

2

5

6

3

Figure 5 - Sequence of Operation

1. Fill valve

2. Fill cup

3. Drain valve

4. Cylinder

5. Steam distributor

6. Drain pan

Summary

Water flows into the humidifier through the fill valve and into the fill cup (with an air gap to prevent back-
flow). From the fill cup, water flows to the drain valve and into the cylinder. Excess water (due to a
blockage in the cylinder, for example) flows from the fill cup to the drain pan.

Water enters and drains from the steam cylinder through the drain valve. During the draining sequence,
hot water from the cylinder and cold water from the fill cup mixes. The cold water tempers the hot water
so that the water exiting to the drain is cooled to 140 °F (60 °C).

In the steam cylinder, electrodes cause water to boil (heat generated from the electrical resistance of
the water). Steam forms and flows through the top of the cylinder and out through the steam outlet. It
then flows through the steam hose, and into the steam distributor. The steam distributor is installed in
your duct ventilation system.

Some condensate is formed while steam travels through the steam hose. Typically, condensate will
travel back down the hose and return to the steam cylinder. Other times (ex. in remote installations),
condensate may get trapped inside a long run of steam hose. In this situation, a condensate return line
should be installed (supplied by others) to prevent standing water in the steam hose. The condensate
return line returns water to the fill cup, external drain, or high-temperature condensate pump.

Steam Generation

Once the unit receives a demand signal and the safety loop (SC on the control board) is closed, the
humidifier closes the contactor and measures the electrical current between the electrodes in the steam
cylinder (amp/current draw).

As soon as the water in the cylinder comes in contact with the energized electrodes, current flows
through the water. The resistance of the water to the electrical charge generates heat, and the heat
boils the water into steam. The electrical current (and steam output) increases as the level of water
increases, as more of the electrode becomes submerged. The unit continues to fill until the electrical
current matches demand or the high water sensor detects a high water level.

The humidifier repeats the fill and boil down cycle repeatedly to match output to demand.

Over time minerals in the water will form scale on the cylinder electrodes. The humidifier will
automatically fill to a higher water level to maintain full capacity during the life of the cylinder. Eventually

Summary of Contents for HumiLife RH Series

Page 1: ...Operation Manual Condair HumiLife The proven steam solution Condair RH READ AND SAVE THESE INSTRUCTIONS 2594949_B_EN_2005_Condair RH_OM Humidification and Evaporative Cooling...

Page 2: ...r the use of parts components or equipment that are not authorized or approved by Condair CAUTION Electrical n All electrical work should be done according to all applicable local and national codes n...

Page 3: ...ce of Operation 8 Operation 10 Starting Up 10 Shutting Down 11 Draining the Humidifier 11 Connecting to Wireless Network 11 Connecting to Condair HumiLife 11 User Interface 13 Maintenance 15 Replacing...

Page 4: ...damaged notify the shipping company immediately l Verify the model type on the specification label to ensure that it is suitable for your installation Storage Packaging and Transportation Storage Sto...

Page 5: ...1 Plumbing door 2 Gasket steam distributor 3 Steam distributor 4 Electrical door 5 Steam hose 6 Steam hose clamp 7 Steam cylinder 8 Steam receptacle 9 Gasket steam cylinder 10 Driver board 11 Plumbing...

Page 6: ...flowing between submerged electrodes to generate steam VAC L1 L2 L1 higher amp draw when more of the electrode is submerged L2 lower amp draw when volume of water decreases Figure 3 Principle of Opera...

Page 7: ...hase 1 50 60 Hz 15 Dimensions 265 mm 1 in 0 3 in 0 8 in 0 25 in 1 in 5 5 in 20 3 in 18 4 in 10 4 in 7 7 in 4 1 in 3 2 in 17 5 in 3 9 in 5 3 in 8 7 in 14 0 in 4 7 in 5 4 in 7 3 in 6 1 in 2 6 in 2 6 in...

Page 8: ...l travel back down the hose and return to the steam cylinder Other times ex in remote installations condensate may get trapped inside a long run of steam hose In this situation a condensate return lin...

Page 9: ...triggered If the measured amp draw is lower than the required amp draw the inlet valve is kept closed and output is reduced by letting the water level in the cylinder decrease by boiling and evaporati...

Page 10: ...power to the unit 4 Press the power button Wait 10 minutes for the water to submerge the electrodes in the cylinder and heat up Steam will be produced if there is a demand for humidity l The humidifi...

Page 11: ...uence refer to Shutting Down above Press and hold the power button for 2 seconds Connecting to Wireless Network Control the humidifier through the Condair HumiLife app on your wireless network Connect...

Page 12: ...en the Condair HumiLife app You enter a screen allowing you to choose a humidifier to connect On the app press Add Device Your mobile device will begin to scan the area for the Condair HumiLife RH 4 O...

Page 13: ...tandby The humidifier is disabled through the Condair HumiLife app The humidifier will not humidify unless it is re enabled through the Condair HumiLife app Blinking Security loop is open W2 Red Humid...

Page 14: ...Interface 2594949_B_EN_2005_Condair RH_OM Condair RH Description Yellow Warning The humidifier will still operate but requires maintenance Red Error The humidifier stops operation to protect system co...

Page 15: ...gs in this manual l Drain and shut down the humidifier l Use the external disconnect to remove power to the unit l Close the water supply valve l Allow the unit to cool down l Open the humidifier cabi...

Page 16: ...maintenance or repairs on the unit WARNING Risk of severe burns from contact with hot surfaces The components in the humidifier plumbing cabinet get very hot during operation Contact with hot surface...

Page 17: ...he cylinder out 4 Pull the cylinder out of the humidifier Caution some left over water may spill l The plumbing cover may now be removed if necessary to gain access to the hoses fill cup fill valve an...

Page 18: ...emove the steam cylinder refer to Replacing the Cylinder on the previous page 2 Push in the tabs using a flat head screwdriver that secure the plumbing cover to the humidifier There is a tab a on the...

Page 19: ...perly cleaned 1 2 Figure 9 Drain Valve Replacement 1 Ground connection 2 Ground fault circuit interrupter GFCI plate Removing the drain valve refer to Figure 9 above and Figure 10 on the next page 1 R...

Page 20: ...ssemble the drain valve a Remove the solenoid from the drain valve using a Phillips screwdriver b Pull the solenoid from the core c Unscrew the core counter clockwise from the drain valve body with a...

Page 21: ...7 Filter fill valve 8 Condensate return cap Removing the fill valve 1 Remove the cylinder and plumbing cover Remove the spade connectors from the fill valve 2 Twist off the quick connect fitting from...

Page 22: ...amaged Note Disconnect the hoses to provide easier access to the tab 1 2 Figure 12 Removing the Fill Cup Removing and cleaning the fill cup 1 Recommended Remove hoses and clamps from the fill cup Refe...

Page 23: ...humidity sensor If the Condair sensor supplied is being used 10 V indicates no demand and 0 V indicates full demand If another control device is used refer to the manual of that device n Check the hum...

Page 24: ...ve changed Contact your Condair representative Steam line not installed correctly n Ensure that the distributor is oriented correctly and the steam lines if used are sloped correctly minimum 15 for st...

Page 25: ...60 Red Unit is off but still powered Turn on the humidifier with the power button Red Yellow No WiFi connection W6 Yellow Cylinder end of life approaching expiry W5 Red Red Cylinder end of life reache...

Page 26: ...to pulse the drain valve repeatedly while witholding voltage to the inlet valve and heating circuit However after 2 default failed attempts and if the problem persists this fault will appear and the u...

Page 27: ...e cylinder with heating voltage If the fuse remains on 5 seconds after the heating circuit de energizes a PCB Fault is created and the unit stops humidifying This may indicate a problem with the fuse...

Page 28: ...nd the drain valve is functioning properly Ensure that the water supply is within an acceptable range 125 1250 S cm Spent cylinder undetected The cylinder may be spent and not detected by the software...

Page 29: ...ending on the condition of your water After this period warning W5 will upgrade to fault E5 Replace Cylinder and the unit will not operate When ordering the replacement cylinder ensure that the model...

Page 30: ...r long term storage as follows Use a qualified service technician 1 Disconnect the humidifier from the power source 2 Disconnect the control signal inputs including any power and security loop connect...

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Page 32: ...tory providing the defective part s is returned freight prepaid by the customer Parts used for repairs are warranted for the balance of the term of the warranty on the original humidifier or 90 days w...

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