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5

Introduction

Introduction

1.1 

First things first!

Thank you for choosing the DRAABE humidification system.

The humidification system has been built using state-of-the-art technology and in accordance with the 

latest technical regulations. However, improper use of the systems may put users and/or third parties 

at risk and may also cause damage to material assets.

To ensure safe, proper and cost-efficient operation, please observe and comply with all information and 

safety instructions in this installation and operating instructions.

If you have any questions that are not answered or not answered adequately in this documentation, 

please contact your local Condair representative. We will be happy to assist.

1.2 

Notes on the installation and operating instructions

Delimitations

The object of these installation and operating instructions are the DRAABE air humidifiers. The system 

components (e.g. PerPur, SynPur, HighPur, HumDigital II, etc.) are only described insofar as is neces-

sary for proper operation. 
As the system has various options for expansion, this documentation focuses on the basic system. 

Different system components are available depending on application and performance requirements. 

Higher humidification output has an impact on various system parts. Some accessories are not essen-

tially required. Others are part of the standard configuration. Please see the customer-specific system 

diagram or contact your Condair representative for further information on accessory components and/

or individual customer solutions.

The explanations in these installation and operating instructions are limited to:
–  installation, 
–  commissioning,
–  and parts of the operation and maintenance of the air humidifier.

The installation and operating instructions are supplemented by various separate documentation (bro-

chures, order forms, diagrams, etc.). Where necessary, you will find corresponding cross-references to 

these publications in the installation and operating instructions.

Summary of Contents for DRAABE HighPur

Page 1: ...2603250 0 EN 2112 INSTALLATION AND OPERATING INSTRUCTIONS Humidification system DRAABE HighPur...

Page 2: ...reproduced or passed on nor may the contents thereof be used by or passed on to any third party without the written permission of Condair Group AG Any infringements are punishable and entail a liabili...

Page 3: ...ng DRAABE TurboFogNeo 1 and 2 19 5 2 3 Mounting DRAABE TurboFogNeo 2x1 and 2x2 19 5 3 Mounting DRAABE TurboFogNeo 8 20 5 3 1 Additional information on positioning DRAABE TurboFogNeo 8 20 5 3 2 Positio...

Page 4: ...35 10 1 Technical data DRAABE TurboFogNeo 1 2 2x1 and 2x2 nebulizer 35 10 2 Technical data DRAABE NanoFogEvolution Sens nebulizer 36 10 3 Technical data DRAABE TurboFogNeo 8 nebulizer 36 11 Electrica...

Page 5: ...m components e g PerPur SynPur HighPur HumDigital II etc are only described insofar as is neces sary for proper operation As the system has various options for expansion this documentation focuses on...

Page 6: ...people Other spe cific hazard symbols may also be used in place of the general symbol DANGER The signal word DANGER together with the general hazard symbol indicates safety and hazard information give...

Page 7: ...oPur Pure water is indispensable as a precursor for the smooth operation of the synthesis stage DRAABE SynPur Ultrapure water purified water Ultrapure or purified water contains no minerals This is pr...

Page 8: ...midification systems can endanger health The maintenance intervals must therefore be strictly observed and the maintenance work carried out correctly If it can be assumed that safe operation is no lon...

Page 9: ...nges to the system are subject to approval from Condair s customer service or persons authorized by Condair prior to it being started up for the first time The highest level of hygiene is ensured righ...

Page 10: ...n as it falls below the set value the humidification zone requests water from the high pressure system If the humidification zone is no tified by DRAABE HumCenter II that an operating pressure of 85 b...

Page 11: ...NanoFogSens 1 1 0 2 1 The humidification output depends on the selection of the corresponding high pressure nozzle The minimum power for equipping with S nozzles and the maximum possible power for equ...

Page 12: ...ressure ring line to the atomizer 2 1x connection for high pressure supply line from the high pressure ring to supply the wall bracket 3 2x connection for power supply to the nebu lizers 4 1x connecti...

Page 13: ...uipment structure TurboFogNeo 8 Key 1 Quick coupling for the hydraulic connection 2 Socket with pin contacts for connecting the supply voltage 3 4x eyelet for fastening the chains ceiling in stallatio...

Page 14: ...3 2 1 Fig 3 Equipment structure NanoFogEvolution NanoFogSens Key 1 High pressure hose with quick coupling for hydraulic connection 2 Supply line for the electrical connection with angular coupling 3 W...

Page 15: ...ing pres sure bar Humidification output l h Droplet size m Cleanroom class ISO 14644 1 1 S nozzle Min 50 Typical 85 Max 110 Up to 1 0 15 7 8 9 M nozzle Min 50 Typical 85 Max 110 Up to 1 5 15 7 8 9 L n...

Page 16: ...Power II HumDigital II control unit 4 Maximum humidistat safety switch off if the set air humidity is exceeded 5 CAN bus line from HumCenter II or to the next HumDigital II control unit 6 Stub from hi...

Page 17: ...eiling and floor there must not be any ventilation ducts system components or other parts goods sensitive to humidity The stubs with the high pressure hose DN4 extending from the short T connector rin...

Page 18: ...2 A B C 90 A Ceiling distance B Ground clearance C Free air gap to the front Fig 6 Positioning TurboFogNeo 1 2 2x1 2x2 Equipment type Ceiling distance A Ground clearance B Free air gap C TurboFogNeo 1...

Page 19: ...urboFogNeo 1 and 2 6 5 mm 44 mm Fig 7 Mounting DRAABE TurboFogNeo 1 and 2 nebulizers 5 2 3 Mounting DRAABE TurboFogNeo 2x1 and 2x2 10 mm 200 mm Fig 8 Installing a wall bracket with two supporting brac...

Page 20: ...elow The stubs with the DN4 high pressure hose starting from the short T connector must not exceed 6 m in length 5 3 2 Positioning DRAABE TurboFogNeo 8 A 1 2 3 B C 3 4 m D 2 m C 3 4 m D 2 m C A Ceilin...

Page 21: ...the nebulizers 5 3 3 Mounting DRAABE TurboFogNeo 8 1200 mm 1 1400 mm 2 1200 mm 1 1400 mm 2 1 Chain length approx 1 2 m 2 Chain length approx 1 8 m Fig 10 Hole dimensions for chain suspension DRAABE Tu...

Page 22: ...cable duct 45 x 30 mm To make it easier to replace the nebulizer make one cut in the cover of the cable duct at a distance of 30 cm from the wall bracket 5 4 2 Positioning NanoFogEvolution NanoFogSens...

Page 23: ...23 Mounting the nebulizers 5 4 3 Mounting NanoFogEvolution NanoFogSens 30 mm 30 mm 3 5 mm 3 5 mm 3 0 m m 3 0 m m Fig 12 Wall and ceiling mounting DRAABE NanoFogEvolution NanoFogSens nebulizers...

Page 24: ...with or without press on fittings the re spective end must be sealed during installation to prevent dirt from entering the hose Do not bend the hoses tighter than the following minimum bend radii DN8...

Page 25: ...disc 3 Union nut 4 Ferrule Pressing dimensions Hose Internal diameter in mm Fitting Ferrule diameter non pressed in mm Ferrule diam eter pressed in mm Tolerance in mm Pressing dimen sions setting at...

Page 26: ...th Amaximum of 10 nebulizers 10 magnetic valves may be connected to a control unit HumPower II Thesystemmustbeinstalledexclusivelyinaccordancewiththediagramsdiscussedinthisdocument Switch off the powe...

Page 27: ...ment 4 plug socket Description function 1 Brown BN 1 Phase L1 120 or 230 VAC 2 Black BK 2 0 VDC GND 3 Blue BU 3 Neutral conductor N 120 or 230 VAC 4 Grey GY 4 24 VDC Green yellow 5 Green yellow GN YE...

Page 28: ...t the connectors as follows Line 1 3 JZ 600 5x0 5mm 1 Line 1 3 YSLY JB 5x0 5mm 1 Pin assignment 4 plug socket Description function 1 Brown BN 1 Phase L1 120 or 230 VAC 2 Black BK 0 VDC GND 3 Blue BU 2...

Page 29: ...plug socket Description function 1 Brown BN 1 Phase L1 120 or 230 VAC 2 Black BK 2 0 VDC GND 3 Blue BU 3 Neutral conductor N 120 or 230 VAC 4 Grey GY 4 24 VDC Green yellow 5 Green yellow GN YE 5 Prote...

Page 30: ...witch off the fuse and secure it against being switched on again and ensure that it is de energized DANGER Water under high pressure The system may stop under pressure 85 bar and must be relieved befo...

Page 31: ...ke sure that the power supply to the control unit has been disconnected if you disconnect the device from the supply line CAUTION Risk of damage When replacing the nozzle avoid contact with the filter...

Page 32: ...nto the electrical connection Restart the system and check the spray pattern NOTE Air in the stub droplets at cut off point On commissioning the replacement device it must be ensured that the nebulize...

Page 33: ...e until the fault pattern clears or Cycle the zone on and off Only for systems with DI water conductance in the random line too low Performahighpressureringflush Increase or lower the target value cyc...

Page 34: ...em where applicable Check for power supply failure Check the building side fuse pro tection of the HumPower control unit Checkerrormessagesonthe system where applicable Overcurrent fuse in HumPower co...

Page 35: ...2 4 Operating voltage AC 230VAC 50 60Hz 10 4W Operating voltage DC 24VDC 1 2W Overvoltage category II Protection class I IP protection type 20 Use Only in rooms Height above sea level m 2 000 Ambient...

Page 36: ...2 Only for operation with deionized water or synthesis connection 3 A weighted sound power level measured at 1 meter Note The sound pressure levels are far below the recommendation 55db A of VDI 2058...

Page 37: ...Temperature range Fixed installation 20 C to 70 C Mobile installation 5 C to 70 C Ambient humidity rH Max 95 prevent condensation Designation YSLY JB 5x 0 5 mm with protective earth green yellow Art n...

Page 38: ...am 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 x g kg 0 1 0 5 0 90 2 0 60 100 3 0 70 4 0 80 10 5 0 5 10 15 20 25 30 35 t c 1 20 1 25 1 15 p kg m 3 X2 21 C 53 r h 15 C 90 r h X1 Humidification deficit X2 X1 8...

Page 39: ...haben Die Anlage wurde im Verlauf der Pr fung 3mal mit einem Keimgemisch kontaminiert Die Anlagenkonfiguration entsprach der maximalen Ausbaustufe des DRAABE Systems siehe oben Das Ergebnis wird durc...

Page 40: ...RAABE TurboFogNeo DRAABE NanoFog HighPur Control SynPur Control PerPur Control auf das sich diese Erkl rung bezieht mit den folgenden Normen oder normativen Dokumenten bereinstimmt to which this decla...

Page 41: ...Notes...

Page 42: ...Notes...

Page 43: ......

Page 44: ...Condair Group AG Gwattstrasse 17 8808 Pf ffikon SZ Switzerland Phone 41 55 416 61 11 Fax 41 55 588 00 07 info condair com www condairgroup com CONSULTING SALES AND SERVICE CH94 0002 00...

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