Concoa 536 Series Installation And Operation Instruction Manual Download Page 6

  

WALL MOUNTING

   

Follow Compressed Gas Association, OSHA and all applicable local codes. Manifolds should not be 
placed  in  locations  where  the  temperature  will  exceed  102°F  (49°C)  or  fall  below  0°F  (-18°C). 
Manifolds  installed  in  open  locations  should  be  protected  from  weather  conditions.  During  winter, 
protect  the  manifold  from  ice  and  snow.  In  summer,  shade  the  manifold  and  cylinders  from 
continuous  exposure  to  direct  sunlight.  Always  leave  access  to  the  manifold  for  cylinder 
replacement.

 

1.  Determine and mark the vertical center line for installation of the AutoSwitch console. (Figure 3).

 

2. 

Measure  from  the  floor  72”  in  height  at  this  center  line.  With  the  AutoSwitch  mounting 
bracket at this height, the manifold header will be 

approximately 66” from the floor. Using a 

level, mark a horizontal line at  this point  extending approximately 10 inches to  the  left  and 
right of center.

 

3.  Remove  the  mounting  bracket  from  the  rear  of  the  AutoSwitch  console  by  removing  the 

retaining nuts at the bottom of the mounting bracket (Figure 5). Place the upper edge of the 
bracket  cross-member  on  the  horizontal  line  so  that  it  is  centered  with  the  vertical  line. 
Holding the bracket with the slotted extensions away from the wall, mark the location of the 
two mounting bolts (Figure 4).

 

4.  Using appropriate hardware based on wall construction, anchor the mounting bracket to the 

wall (Figure 4).

 

5.  Place the AutoSwitch system so that the mounting bracket slots align with the shoulder nuts. 

With the AutoSwitch box hanging on the shoulder nuts, align the retaining bolts so that they 
protrude through the bracket. Replace the mounting nuts that were removed in step 3.

 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

Figure 3 - Center-line Mark  

Figure 4 - Mounting Bracket

 

 
 
 
 
 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 5 - Console and Mounting Bracket

 

 

-6-

 

Mounting Screws 

Retaining Nuts 

Mounting Bracket 

Shoulder Nuts 

Console 

Summary of Contents for 536 Series

Page 1: ...s AutoSwitch Systems For Use with Liquid Cylinders and High Pressure Gases in High Purity Applications INSTALLATION AND OPERATION INSTRUCTIONS Controls Corporation of America 1501 Harpers Road Virgini...

Page 2: ...THIS PAGE INTENTIONALLY LEFT BLANK 2...

Page 3: ...imary bank falls below this value gas will be pulled from the reserve side Models of these AutoSwitches are available with or without pressure switch gauges Models with pressure switch gauges can be c...

Page 4: ...ifold Always leak test any manifold or distribution pipeline before using Always be sure that the gas in a pipeline is the correct gas for the intended use Always install a blind gland and nut or pipi...

Page 5: ...use of carbon dioxide 13 C G A Pamphlet G 6 1 Standard for Low Pressure Carbon Dioxide Systems at Consumer Sites INSTALLATION The site chosen for the installation of the system shall be level well ve...

Page 6: ...oint extending approximately 10 inches to the left and right of center 3 Remove the mounting bracket from the rear of the AutoSwitch console by removing the retaining nuts at the bottom of the mountin...

Page 7: ...ad sealant that remains on the threads d Start the PTFE tape on the first thread leaving a slight section of the chamfer exposed as shown in Fig 6 Make sure the tape does not overlap the end of the fi...

Page 8: ...the cylinder of gas to the work site a Secure cylinder to the floor wall or bench with appropriate chain strap or stand to prevent toppling b Remove the cylinder cap c Be sure the cylinder valve is ti...

Page 9: ...ns if compatible with the application which indicates leaks by bubbling To further check for leaks or if the leak detection solution cannot be used close the cylinder valve for a period of time recomm...

Page 10: ...e switchover point of the AutoSwitch The alarm is used to provide an audible and visual warning that a changeover is about to occur If the nearly depleted cylinders are changed when the alarm LEDs ill...

Page 11: ...cylinders simultaneously pressure is decreasingonboth inletgaugesatthesametime 1 Observe the inlet pressure It may be necessary to do this during times of the heaviest use If the inlet pressure is le...

Page 12: ...rvice Please contact a Customer Service Representative at 1 800 225 0473 to receive this number You will be asked to provide 1 Model Number 2 Gas Service 3 Inlet pressure and type of gas supply 4 Outl...

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Page 15: ...ther than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sole a...

Page 16: ...ADI 3198 D Certified ISO 9001 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 Telephone 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

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