Concoa 536 Series Installation And Operation Instruction Manual Download Page 11

  

TROUBLESHOOTING

   

 

Symptom

 

Cause

 

1. 

Gas leakage at the line regulator outlet when the 
adjusting knob of the line regulator is completely 
backed out.

 

2. 

With no flow through the system (downstream 
valves closed and adjusting screw in) line 
pressure steadily increases above set pressure.

 

3. 

Gas leakage from spring case (adjusting screw/ 
knob end of regulator).

 

4. 

Gas leakage from any joint.

 

5. 

Excessive drop in working pressure with 
regulator flowing gas.

 

6. 

Gas leakage from relief valve.

 

7. 

Gas leakage from any gauge.

 

8. 

Gauge does not return to zero when not under 
gas pressure.

 

9. 

Gauge does not consistently repeat the same 
reading.

 

10. 

The system makes a noise or hums.

 

1.  Regulator(s) have malfunctioned. Replace or 

repair.

 

1.  Inlet gauges not reading pressure.

 

1.  Check that the valves on the cylinders are opened. If 

using a manifold system, check that the valve on the 
manifold is opened.

 

1.  Switchover system seems to be using gas from 

the primary and reserve cylinders 
simultaneously (pressure is decreasing on both 
inlet gauges at the same time.)

 

1.  Observe  the  inlet  pressure.  It  may  be  necessary to 

do this during times of the heaviest use.  If the inlet 
pressure is less than the values listed below, replace 
the high pressure cylinders.

 

 

536 2XXX 

140PSI  (10  BAR)

 

536 3XXX 

140PSI  (10  BAR)

 

537 2XXX 

140PSI  (10  BAR)

 

537 3XXX 

140PSI  (10  BAR)

 

 

If the inlet pressure increases significantly when the 
system in not in use, then the system is over- 
withdrawing the liquid cylinders. Additional capacity 
may be added to the system to prevent  this.

 

1.  Power light is not on.

 

1.  Check that the remote alarm is powered on.

 

2.  Check that the cable between the AutoSwitch and 

the remote alarm is wired correctly.

 

3.  For models with a circular connector on the 

AutoSwitch, check that the cable connectors are 
properly plugged in at both ends.

 

1.  Status lights are not on.

 

1.  Check that the remote alarm is powered on.

 

2.  Check that the cable between the AutoSwitch and 

the remote alarm is wired correctly.

 

3.  For models with a circular connector on the 

AutoSwitch, check that the cable connectors are 
properly plugged in at both ends.

 

 

-11-

 

Summary of Contents for 536 Series

Page 1: ...s AutoSwitch Systems For Use with Liquid Cylinders and High Pressure Gases in High Purity Applications INSTALLATION AND OPERATION INSTRUCTIONS Controls Corporation of America 1501 Harpers Road Virgini...

Page 2: ...THIS PAGE INTENTIONALLY LEFT BLANK 2...

Page 3: ...imary bank falls below this value gas will be pulled from the reserve side Models of these AutoSwitches are available with or without pressure switch gauges Models with pressure switch gauges can be c...

Page 4: ...ifold Always leak test any manifold or distribution pipeline before using Always be sure that the gas in a pipeline is the correct gas for the intended use Always install a blind gland and nut or pipi...

Page 5: ...use of carbon dioxide 13 C G A Pamphlet G 6 1 Standard for Low Pressure Carbon Dioxide Systems at Consumer Sites INSTALLATION The site chosen for the installation of the system shall be level well ve...

Page 6: ...oint extending approximately 10 inches to the left and right of center 3 Remove the mounting bracket from the rear of the AutoSwitch console by removing the retaining nuts at the bottom of the mountin...

Page 7: ...ad sealant that remains on the threads d Start the PTFE tape on the first thread leaving a slight section of the chamfer exposed as shown in Fig 6 Make sure the tape does not overlap the end of the fi...

Page 8: ...the cylinder of gas to the work site a Secure cylinder to the floor wall or bench with appropriate chain strap or stand to prevent toppling b Remove the cylinder cap c Be sure the cylinder valve is ti...

Page 9: ...ns if compatible with the application which indicates leaks by bubbling To further check for leaks or if the leak detection solution cannot be used close the cylinder valve for a period of time recomm...

Page 10: ...e switchover point of the AutoSwitch The alarm is used to provide an audible and visual warning that a changeover is about to occur If the nearly depleted cylinders are changed when the alarm LEDs ill...

Page 11: ...cylinders simultaneously pressure is decreasingonboth inletgaugesatthesametime 1 Observe the inlet pressure It may be necessary to do this during times of the heaviest use If the inlet pressure is le...

Page 12: ...rvice Please contact a Customer Service Representative at 1 800 225 0473 to receive this number You will be asked to provide 1 Model Number 2 Gas Service 3 Inlet pressure and type of gas supply 4 Outl...

Page 13: ...THIS PAGE INTENTIONALLY LEFT BLANK 13...

Page 14: ...THIS PAGE INTENTIONALLY LEFT BLANK 14...

Page 15: ...ther than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sole a...

Page 16: ...ADI 3198 D Certified ISO 9001 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 Telephone 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

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