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Safety Techniques 

 

The  high  voltage  circuit  of  the  HT-2800P  can  be  shut  off  at  any  time  by  pressing  the 

RESET

  button.    The  HT-2800P  has  been  provided  with  a Reset switch to provide an unarmed 

"Standby"  setting  when  it  is  energized,  but  idle.    When  the  red 

RESET

  button is lit, the tester 

will not provide high voltage until the 

RESET

 button and the 

TEST

 button have been pressed in 

order.    To  prevent  inadvertent  operation,  the  operator  should  be  instructed  not  to  press  the 

RESET

 button until the test is ready. 

 

The HT-2800P is equipped with a Ground Continuity Check which will not allow high 

voltage  to  be  applied  if  the  Test  Return  Lead  is  not  properly  connected.    This  is  an  important 
safety  feature  and  should  not  be  defeated  unless  two  wire  products  are  being  tested.    In  that 
event,  it  is  imperative  that  the  operator  make  absolutely  sure  the  Test  Return  Lead  is  properly 
connected  to  the  equipment  being  tested.    If  the  lead  is  not  properly  connected,  a  dielectric 
withstand  test  failure  may  energize  exposed  dead  metal  of  the  equipment  being  tested.  
Additionally, the HT-2800P may not recognize the failure.  The test will continue for its normal 
length of time, and the HT-2800P may show a "PASS". 
 

The  HT-2800P  has  been  designed  for  one-touch  operation  with  the  right  hand.    If 

possible, it should be set up to the left and in front of the equipment under test.  The equipment 
under test should be connected to the HT-2800P and then left alone by the operator.  After the 
operator is clear of the Tester and the equipment under test, he should press the 

RESET

 Button, 

then the 

TEST

 Button, with his right hand.  This will allow the greatest separation between the 

operator and the test being conducted. 
 

The HT-2800P is designed to bleed the high voltage away after the test has concluded.  

In  order  to  ensure  that  any  voltage  present  in  the  equipment  being  tested  has  been  completely 
bled away, the operator should not unplug the equipment under test from the HT-2800P until the 
front panel meter reads zero volts.

   

 

Using the HT-2800P Dielectric Withstand Tester 

 
 

The dielectric withstand test involves high voltage and caution should be exercised when 

using  the  tester.    The  tester's  return  lead  is  connected  to  ground  potential  and  when  properly 
connected  to  the  equipment  being  tested,  it  will  guard  against  the  operator  contacting  high 
voltage.    Always  make  sure  the  return  lead  is  firmly  connected  to  exposed  dead  metal.    In  the 
sections below, the three tests are discussed. 

 

Ground Check 

 
 

The Ground check ensures that the grounding pin of the power supply cord is properly 

connected  to  the  exposed  dead  metal  of  the  chassis.    If  this  connection  is  absent,  the  exposed 
dead  metal  of  your  product  could  be  at  line  potential indefinitely after an internal wiring fault, 
causing risk of shock to anyone touching it. 
 

If the green 

Ground OK

 LED lights and the test continues, the connection between the 

grounding  pin  and  the  exposed  dead  metal  of  the  equipment  being  tested  has  a  resistance  of 
below three ohms*.

   

 

Ground Check Failures 

 

 

If the red 

Ground Open

 LED lights, the buzzer sounds, and the test is terminated.  The 

connection between the grounding pin of the attachment plug cap and the exposed dead metal of 
the  chassis  has  a  resistance  of  greater  than  three  ohms*.    This  indicates  a  problem  with  the 
connection of the HT-2800P to the equipment being tested, or that the ground connection in the 
equipment being tested is defective.  The connection to the tester should be checked by removing 

Summary of Contents for HT-2800P

Page 1: ...HT 2800P Dielectric Withstand Tester 0 2800 Volts DC Output Instruction Manual COMPLIANCE WESTUSA ...

Page 2: ......

Page 3: ... logic controlled circuit design and ergonomic front panel and represents the latest in high voltage production line testing To fully appreciate all the features of your new meter we suggest that you take a few moments to review this manual If the need arises please don t hesitate to call on us Thank you for your trust and confidence Rev 5 3 October 2009 ...

Page 4: ...2 ...

Page 5: ...eatures 11 Initial Checkout Procedure 16 Setting up the HT 2800P for Production Line Testing 17 Factory Settings 17 Display of Leakage Limit and Duration settings 17 Adjustment of the Leakage Current Level 18 Adjustment of the High Voltage Ramp Time 18 Adjustment of the High Voltage Level 18 Adjustment of the High Voltage Test Duration 19 Setting the Ground Check Switch 19 Operating Techniques 19 ...

Page 6: ...e aware that high voltage is adept and creative at completing a path to ground Instructions should include a warning against any metal jewelry Operators should not allow others in the testing area especially when tests are being conducted Organization is to be stressed The operator should keep the area free of unused leads and equipment Testing Area The area used for conducting the dielectric with...

Page 7: ...ation between the operator and the test being conducted The HT 2800P is designed to bleed the high voltage away after the test has concluded In order to ensure that any voltage present in the equipment being tested has been completely bled away the operator should not unplug the equipment under test from the HT 2800P until the front panel meter reads zero volts Using the HT 2800P Dielectric Withst...

Page 8: ... be lit continuously during the test When testing with the Ground Check switch in the Off position the operator must ensure that the Test Return Lead is properly connected to exposed dead metal of the equipment being tested for safety and to ensure that the HT 2800P properly reports all failures Leakage Test The HT 2800P leakage test uses a separate low frequency circuit to check for excessive lea...

Page 9: ...test checks for insulation system breakdowns between the primary and ground circuits The HT 2800P uses a separate high frequency transformer circuit to check for and detect arc breakdowns The dielectric withstand test is conducted by shorting the line and neutral conductors of the power supply cord and applying high voltage between them and the exposed dead metal of the chassis of the equipment be...

Page 10: ...until the voltage has discharged to a safe level to protect the operator and also to ensure that there is no energy stored in the tested equipment Testing Equipment with non Standard Plugs or Pigtail Operation The front panel of the HT 2800P is provided with a NEMA Type 5 15R receptacle suitable for testing cord equipped single phase products designed for use on a 15 amp branch circuit in North Am...

Page 11: ...by a resistor bank in the HT 2800P The voltage discharge progress is shown by the front panel meter Failure modes are shown by the front panel LED s for quick troubleshooting Convenience and testing features include Test results are determined quickly without operator intervention Operator instructions are printed on the rear panel for quick reference The HT 2800P allows custom setups for voltage ...

Page 12: ...AL Operating Temperature 15 40 C Relative Humidity Range 0 90 non condensing GENERAL Input power requirements See rear panel for input voltage and fuse ratings Weight 10 lbs SAFETY AGENCY TOPICS Transformer Output 500VA Visual Indication of Voltage Output Provided by front panel meter directly connected to high voltage output Failure Indication Audible provided by internal buzzer Visual provided b...

Page 13: ...s of the container Remove the tester from its container and place it on a test bench AC Line Voltage Requirements AC line voltage requirements for your Tester are noted on the rear panel of the instrument Do not connect the instrument to a different voltage source Fuse Replacement There is a user replaceable fuse F1 located on the rear panel of the instrument It is located behind a door in the Pow...

Page 14: ...11 Figure 2 Controls Indicators Connectors Model HT 2800P Front Panel ...

Page 15: ... primary circuit and ground is higher than the preset value the red Excess Leakage LED will light the internal buzzer will sound and the test will be terminated 5 Full Voltage LED If full voltage is successfully reached the green Full Voltage LED will light and the high voltage duration timer starts 6 Hipot Fail LED Indicates failure of high voltage test If arcing or a flashover of the insulation ...

Page 16: ...13 Figure 3 Controls Indicators Connectors Model HT 2800P Rear Panel ...

Page 17: ...ment of the High Voltage Ramp Time for this procedure 4 Test Time Adjustment Used to adjust high voltage test duration See Adjustment of the High Voltage Test Duration section for this procedure 5 Leakage Limit Adjustment Used to adjust the trip level for the excessive leakage current test See Adjustment of the Leakage Current Level section for this procedure 6 Voltage Adjust Used to adjust the Hi...

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Page 19: ... are disconnected from the HT 2800P 9 Push the red RESET button then the yellow TEST button 10 The tester should sound the buzzer The red Ground Open and red RESET LED s should be lit 11 Plug the supplied return test lead into the RETURN receptacle on the front panel 12 Connect the banana plug end of the extra test lead from above into the grounding jack of the orange DEVICE receptacle The groundi...

Page 20: ...may light and in some instances the Ground OK LED may extinguish Passage of these tests indicates that the HT 2800P is functioning properly and that it is safe to use If the results of the performance test are not in accordance with the above service is required Remove the HT 2800P from service and contact Compliance West USA Inc for servicing information Setting up the HT 2800P for Production Lin...

Page 21: ... the HT 2800P to a correctly rated source of supply and turn the power switch to the I or ON position Push the RESET button The yellow TEST indicator should light indicating that the HT 2800P is ready to test 3 Make sure there are no test leads connected to the HT 2800P Push the TEST button 4 When the TEST button is pressed the voltage will ramp and hold Adjust the Ramp Time control on the rear pa...

Page 22: ...be pulled away with a slight tug It may be reinserted for future adjustments 5 Check the position of the Ground Check switch before conducting testing Setting the Ground Check Switch This switch controls whether the Ground Test is conducted between the chassis and the power supply cord grounding pin of the unit being tested The safety agencies require that this test be conducted on all equipment u...

Page 23: ...r using the cables supplied with the HTT 1 3 Set all three switches on the HTT 1 to PASS 4 Run a test with the HT 2800P and verify passing result on the HT 2800P 5 Set the Ground switch on the HTT 1 to FAIL set both other switches to PASS 6 Run a test with the HT 2800P and verify Ground Open failure on the HT 2800P 7 Set Leakage switch on the HTT 1 to FAIL set both other switches to PASS 8 Run a t...

Page 24: ... insulation system between primary voltage and ground is detected the red Hipot Fail LED will light the buzzer will sound and the test will terminate If no breakdown is detected the high voltage will be bled off the green Hipot Pass LED will light and the red RESET switch will light 7 For safety the operator should not disconnect the cords until the Hipot Pass LED is lit and the reading on the fro...

Page 25: ...Assistance Phone 800 748 6224 Technical Assistance is available from Compliance West USA between the hours of 8 30 AM and 4 30 PM Pacific Time Compliance West USA 2120 Jimmy Durante Blvd Suite 118 Del Mar CA 92014 Phone 858 481 6454 FAX 858 481 8527 ...

Page 26: ...23 ...

Page 27: ...and a lead with a banana plug on one end are required to conduct the performance test The test equipment required for the calibration procedure is a DMM able to read true rms 0 2800 Vdc 1 and a 3 ohm 1 4 w 1 resistor Service Information The HT 2800P is warranted to the original purchaser for a period of 1 year This warranty does not cover problems due to misuse or neglect Malfunctions which occur ...

Page 28: ...n the front panel and case with a mild solution of detergent and a damp sponge Clean dust from the PWB with clean dry low pressure 20 psi Calibration Procedure The Calibration Procedure should be performed annually and any time your instrument has been repaired The calibration procedure consists of two parts 1 The Voltage Calibration adjustment calibrates the voltage output to agree with the meter...

Page 29: ...special calibration point is desired change the value of the 3 ohm resistor used in the following procedure to the desired value of the Pass Fail point 1 Perform the voltage calibration adjustment procedure above 2 Remove all test leads from the HT 2800P 3 Connect the banana plug end of one lead to the RETURN jack and the alligator clip end to the 3 ohm resistor 4 Connect the banana plug end of th...

Page 30: ...ayed on the front panel meter 11 Turn the Voltage Adjust on the rear panel to minimum counterclockwise Press the Test button and 500 will be displayed on the front panel meter Be careful as the HT 2800P will be putting out voltage at this point 12 Turn the Voltage Adjust on the rear panel clockwise until the output on the DMM equals 500 volts DC and press the Test button The display will now displ...

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