CMM
User Instruction
Manual
Document No. - CMM Users Manual Rev 2
Page 1: ...CMM User Instruction Manual CMM User Instruction Manual Document No CMM Users Manual Rev 2...
Page 2: ...1 352 351 5211 E mail email compairmako com Web Site www compairmako com CompAir UK Ltd Reavell House 53 56 White House Rd Ipswich Suffolk IP15PB England Phone 011 44 1473 242000 www compair com Produ...
Page 3: ...intenance requirements of this unit Before any maintenance work is undertaken the user is advised to contact the local MAKO Distributor who is supplied with revised and up dated information In any com...
Page 4: ...e with the information given in the Maintenance section of this manual To assist in this matter your local MAKO Distributor can provide a number of optional maintenance agreements to suit your require...
Page 5: ...ber MK X AM MK X CI MK X H2 MK X T1 MK X VS MK X AC MK X H1 MK X H3 MK X T2 MK X MC MK X SC MK X SJ MK X MJ MK X HS MK Series as listed I hereby declare that the machinery complies with the Essential...
Page 6: ...nerally recognized safety regulations national safety regulations have to be observed This system must be operated under technically perfect conditions and in accordance with its intended use and the...
Page 7: ...o V Hz FillPressure Remplirpression Druckfullen Riempirelapressione Llenarlapresion Safetyvalve Soupapedesurete Sicherheitsventil Valvoladisicurezza Valvuladeseguridad PSI BAR bar Bar A PSI BAR bar Ba...
Page 8: ...se of spare parts other than genuine MAKO spare parts Modifications and changes to the installation The warranty and liability conditions of the general terms and conditions of MAKO will not be extend...
Page 9: ...6 3 7 3 8 3 8 1 Changes And Modifications To The Unit Installation And Normal Operation Special Work Maintenance Warning Of Special Dangers Symbols And Explanations Logs And Daily Inspection Daily Log...
Page 10: ...utomatic Cal Calibrate Now By Pass CO or MO Monitors 6 1 6 1 6 2 6 1 6 2 6 2 6 2 6 2 6 2 6 3 6 3 7 Maintenance 7 1 7 1 Lock Out Procedure Maintenance Schedule 7 1 7 1 6 3 4 1 To Cancel The CO or MO By...
Page 11: ...PP A 8 3 Reset 8 2 8 4 Factory Menu 8 2 8 4 1 CONFIG Menu 8 2 8 4 2 Initialization Menu 8 2 8 4 3 Test Menu 8 2 8 4 4 Time Menu 8 3 8 4 5 Serial Number Menu 8 3 Screen Message Chart 8 4 Factory Code C...
Page 12: ...Important Note Instructions including supervisory responsibility and duty of notification for taking into account in plant factors for example regarding work organization sequences of operations pers...
Page 13: ...hine only when all protective equipment are in place and fully functional 3 4 Installation And Normal Operation Normal Operation For the execution of maintenance work tools and workshop equipment adap...
Page 14: ...e closed at all times during the operation of this unit Check the unit at the beginning of each startup and at least once every 8 hours of operation for visible damage or problems Report any problems...
Page 15: ...s of water steam or detergents for safety and or functional reasons in particular electrical cabinets components and connections Follow the adjusting maintenance and inspection activities and schedule...
Page 16: ...or main power switch Secure the working area Use insulated tools only Carry out welding flame cutting and grinding work on the machine unit only if this has been expressly authorized as there may be...
Page 17: ...ized Bottle fig 3 7 1 No Access for Unauthorized Personnel fig 3 7 4 Read Operators Manual before continuing fig 3 7 5 Read Technical Manual before continuing fig 3 7 6 Warning See the User Instructio...
Page 18: ...at no one has taken the unit out of service 2 After the unit is determined to be in service enter the date and time in the daily log and begin your inspections 3 Walk around unit and look for problems...
Page 19: ...ample gas bottle Part 003M4884 1 Pure Air sample gas bottle Part 009006 7800 4 1 General Description Configurations The Mako CMM monitoring systems See Fig 4 1 1 incorporates the functions required to...
Page 20: ...buildup can be detrimental to the life and operation of the CO cell Therefore a red rubber hose has been added to direct the air flow out of the upper control panel and maintain a cool environment as...
Page 21: ...he unit may not be put into by pass if air is known to be outside of the set limits The purpose of the by pass is to allow users to operate the compressor system under emergency situations with known...
Page 22: ...iod has elapsed which begins each time the compressor starts This period is necessary for the moisture sensor to provide an accurate reading of the moisture content due to the low levels being monitor...
Page 23: ...ith local code Important 5 4 Wall Mount Installation 1 Locate an appropriate area for mounting the CMM unit and secure as noted in section 5 2 Machine Location 2 Connect wall mount air inlet with comp...
Page 24: ...g wires must be put in series with the control voltage 5 5 Initial Startup Procedure The unit is preset in the factory Once the unit is installed and energized the following initial start up procedure...
Page 25: ...ontrols Danger 6 2 Start Up 6 2 1 Shut Down Before beginning start up inspect unit check logs see section 3 8 and 3 8 1 1 The CMM retrofit panels will be powered up along with the compressor system 2...
Page 26: ...or 3 minutes By pressing 1 while in the main menu you will access the CO setup options 6 3 2 CO Setup 6 3 CMM Commands The CMM unit will monitor the compressed air output of the system and stop the co...
Page 27: ...monitor bypass follows the same pattern By pressing 1 while in the CO MO BYPASS menu see fig 6 3 4 1 you will access the CO MONITOR Bypass menu By pressing 1 while in the CO Bypass menu see fig 6 3 4...
Page 28: ...t have a stabilization period to ensure adequate flow across the sensor which will provide the level or accuracy required During this stabilization period the air must be purged to atmosphere Only mon...
Page 29: ...nce the lock out to other personnel 2 Turn power off at main box 3 Lock power box in the off position 4 Put key in your pocket 5 Document lock out and reasons for the lock out in the daily log book 6...
Page 30: ...inside BAM BAC unlocks from back of CMM enclosure IMPORTANT 4 Static Strap should be put on at this point 5 Remove four Nylon wing nuts see fig 7 2 3 6 Gently pull CO housing from CO sensor board Hose...
Page 31: ...gage with the lock on the MO sensor 7 Align the MO sensor with the stand offs inside the purification cap You may need to hold this in place 8 Insert the two 4 40 screws and fasten securely 9 Apply fo...
Page 32: ...cable between the CMM and the MO sensor board This plug has 7 pins oriented with pin 1 toward the top of the CMM board Pin 1 Green Yellow Earth Ground Pin 2 Brown Pin 3 White Pin 4 Black Pin 5 Red Pin...
Page 33: ...configuration The user may enter the new configuration and press enter The two configurations are 19 Carbon Monoxide and Moisture 5 Carbon Monoxide only 8 4 2 Initialization Menu This menu will initi...
Page 34: ...entered by the factory however it should also be checked at start up To enter check the date time press 4 at the factory menu 0904060410 format YYMMDDHHMM fig 8 4 4 1 Enter the date time information...
Page 35: ...place cell CO system requires calibration BAD CO cell CO TEMP HIGH CO sensor temperature above limit Ambient temperature to high Lengthen the system air hose to CMM and protect from direct heated air...
Page 36: ...or module Check CMM program version of 1 51 or later FILTER MISSING Detected missing moisture filter Cable disconnected Check wiring from CMM board to moisture board Bad RH sensor module Incorrectly c...
Page 37: ...WILL NOT DISPLAY ON THE SCREEN WHEN YOU TYPE MENU TYPE NUMBER SCREEN READS COMMENTS CONFIG 1 CONFIG 19 NEW CONFIG 19 CO MO 5 CO ONLY INIT 2 PRESS 9 TO RESET HOURS AND EEPROM AS STATED TEST 3 PRESS 9 T...
Page 38: ...APP A Date Inspection Operator Alarms Comments Start Stop Daily Log Book Sheet...
Page 39: ...ect 30 Pressure Relief Valve 41 0 PPM Cylinder 31 Low Pressure Regulator 42 Flow Restrictor Orifice 32 Pressure Sample Gauge 43 CO Sensor Cell 33 System Air Solenoid Valve 44 Pressure Sensor 34 20 PPM...
Page 40: ...APP C...
Page 41: ...rated Small 003E35675 1 5 CMMWall Mount Housing Welded 008PUR09013 1 6 20 PPMCylinder 003M48841 1 7 Clamp Test Cylinder 003P1120 2 8 Regulator Sample Gas Flow 003E410 2 Item No View Description Part N...
Page 42: ...noid Valve Harness 003E404 3 8 CMM 003MEC 4 1 9 COSensor Cell Housing 1 Item No View Description Part No Qty CO Sensor Cell 003MEC 5 1 Hose Exhaust Red Rubber 003E440 1 10 Connector Hose Barb 003E407...
Page 43: ...1 3 Regulator Pressure In 6000 PSI Out 0 140 003BB13AL2KVA4 1 4 Fitting Tee 1 4 MNPT 1 4 FNPT CONSM1350 1 5 Fitting Nipple 1 4 MNPT CONSM1357 1 6 Gauge Back Mount 0 30 PSI 003X0404 1 7 Regulator Pres...
Page 44: ...3Z0719 2 5 PCB Moisture Sensor 003MEC 7 1 6 Spacer 00381F4267 2 7 Plug Chamber Final Purification 00521 186 1 8 O Ring 001RR95602 0041 1 9 Harness Plug Moisture Sensor 003MEC 3 1 10 Cable Moisture Sen...
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