background image

 
You have a three line system if the helm pump is a Capilano Model 250 or 275 (Made by Teleflex), 
or there is a Uniflow valve mounted close to the steering cylinder. 
 
You have a two line system if you do not have the above components in your system. 
 

CAUTION 

 
CLEANLINESS must be maintained while making hydraulic connections. Contamination 
introduced into the steering system fluid can cause steering components to malfunction, 
possibly resulting in a loss of steering. 

 
 
Before beginning to connect the pump to the steering system, review the following installation 
hints:  
 
 
 
 • Cap or cover the ends of hoses with a 
clean rag before pushing them between 
bulkheads 
 
• Do not blow copper filings off freshly cut 
and reamed copper tube. Wipe the filings off, 
instead 
 
• Do not use a tape type thread sealer. 
These can shred and enter the steering 
system fluid.  A teflon based thread sealer, 
such as 'LOCTITE P.S.T.'must be used on all 
male pipe threads. Do not place thread 
sealer on the first two threads. 

 
 
 
•Do not place thread sealer on female pipe 
threads 
 
•When tightening fittings into the pump 
lockvalve, hold the lockvalve, not the motor. 
That way, the lockvalve will not twist out of 
alignment with the rest of the pump. 
 
•Connection of the pump lines is most easily 
made at existing breaks in the steering 
system lines. For example: valves, t-joints 
and other fittings. 

 
 
 
Opening your hydraulic steering system will allow air to enter the pipes and pumps. This air must 
be expelled when the steering system is bled after you refill your system and during the "Setup 
Routine" when you can use the Autopilot to expel it. 

 
29010015V1.0(15CI & 25CI Pumps).doc 

3

Summary of Contents for 15CI

Page 1: ...phone 604 207 1600 Fax 604 207 8008 In Canda or the U S A Toll Free Phone 1 800 428 0212 Toll Free Fax 1 800 470 9611 15CI and 25CI Reversing Motor Pumpset Owner s Manual Part Numbers 20810009 2081001...

Page 2: ...3 line steering installation instructions carefully TOOLS AND MATERIAL REQUIRED TO INSTALL PUMP 1 Basic Tool Kit 2 Pipe Cutter 3 Funnel with Filter a coffee filter will do 4 3 8 Electrical Drill 5 2...

Page 3: ...ing system The first is to leave the system completely filled and be careful not to spill hydraulic fluid The second is to drain the system of fluid completely before cutting or opening any lines If y...

Page 4: ...per tube Wipe the filings off instead Do not use a tape type thread sealer These can shred and enter the steering system fluid A teflon based thread sealer such as LOCTITE P S T must be used on all ma...

Page 5: ...is the compensating or bleed line and must be connected to the steering system s reservoir This connection can be made at a helm pump remote reservoir if there is one the compensating line connecting...

Page 6: ...ensating or bleed line and must be connected to the steering systems reservoir This connection can be made at a helm pump a remote reservoir if there is one the return line connecting two helm pumps o...

Page 7: ...bic cm Current at 200 PSI 13 8 kg square cm 3 3 Amps Part No 20810027 Operating Voltage 24 VDC Displacement at 200 PSI 95 Cubic Inches 1556 cubic cm Current at 200 PSI 13 8 kg square cm 4 5 Amps ALL P...

Page 8: ...L CONNECTIONS Reversing Pump connections to ComNav CT2T Motor Control Box Typically used on 1001 1101 1201 and 2001 Autopilots Reversing Pump connections to ComNav Processor type Autopilots 29010015V1...

Page 9: ...eed the Reversing Pump you will be extending the cylinder rod in the other direction Open one and close the other bleeding screw just as you did when bleeding the manual part of your system and you we...

Page 10: ...Bleeding cylinder rod moving left Bleeding cylinder rod moving right 29010015V1 0 15CI 25CI Pumps doc 9...

Page 11: ...pment a short distance from the cylinders and fittings 14 Use the Autopilot to extend the rod fully in one direction and then the other 15 Check for leaks by looking for spilled hydraulic fluid near o...

Reviews: