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Maintenance & Cleaning Continued

30

comfortbilt.net

First, you will need to locate the cover plates to the rear exhaust chambers. These chamber covers are
small, rectangular, metal plates that are affixed with 2 wing nuts or Allen screws. 
There are two total chamber cover plates.  One on each side of the stove behind the side panels.
One is about 6 inches below the air intake damper.
The other is on the top portion of the square exhaust pipe, adjacent to the exhaust motor housing.  

(IMPORTANT)

 Rear Exhaust Chambers: Every ton 

(50 Bags)

 of Pellets Burned or as Needed

In addition to daily and weekly maintenance tasks, the exhaust chamber covers should be removed and the
entire chamber vacuumed thoroughly

 

once every ton 

(50 bags)

 of pellets burned or more often depending

on pellet quality.

Once you have located the chamber covers, you will then remove them by unscrewing the wing
nuts/Allen screws and pulling the plate back. 
There is a gasket behind the plate to help make an airtight seal so the stove does not draw in air
through these panels. It is ok to cut through the center of the gasket to access the chamber behind it. As
long as there is adequate gasket material around the perimeter, it will provide a proper seal. 
Using a slender hose attachment for your ash vacuum, thoroughly vacuum out these chambers top to
bottom. These chambers extend all the way up to the heat exchange tubes near the top of the stove, so
it is imperative that the entire chamber is cleaned. 
Using a sweeping motion with a slender, flexible brush will ensure that no area is neglected and as
much of the ash and soot is removed as possible. 

 (1" - 1½" diameter coil brushes work great)

There is a combustion motor gasket, which allows you to remove the motor from the housing, for
inspection and cleaning. If damage occurs to the gasket, a new blower flange gasket may need to be
added between the blower flange and the steel plate.
Do not over-tighten wingnuts during reassembly.

Exhaust Venting & Combustion Blower Housing:  Annually or as Needed

The exhaust venting 

(including Tee cleanouts and elbows)

, and combustion motor, housing, and impellers

should be inspected and cleaned once per year or as needed.  

maintenance

CAUTION!

Do Not operate stove with broken glass
Do Not slam doors shut.
Do Not strike the glass.

Do Not use abrasive cleaners.
Do Not clean hot glass.
Replace with factory authorized high temperature
ceramic glass only.

Maintenance

Summary of Contents for HP22N

Page 1: ...er and save for future reference Failure to follow these instructions could result in property damage bodily injury or even death Contact local building or fire officials about restrictions and instal...

Page 2: ......

Page 3: ...r approved Disable safety switches Do not touch glass until it is cooled NEVER allow children to touch glass or door Keep children away if you expect that children may come into contact with the stove...

Page 4: ...convection fans will continue to run until the stove cools Over Fire Protection If the stove is being over fired or burning too hot the high limit switches will automatically shut down the stove to a...

Page 5: ...itional Warnings Getting Familiar with Your Stove What s Included Table of Contents Getting Started 6 Installation 8 Operation 16 Troubleshooting Video Total Power Loss Low Temperature Alert High Temp...

Page 6: ...mfortbilt net Getting Started Getting Familiar with your Stove Removable Ash Pan Drawer Control Panel Pellet Feed Chute Burn Pot Heat Exchange Tubes Heat Tube Cleaner Scraper Inside the Stove Body Aug...

Page 7: ...nel Bracket WARNING CAUTION Risk of cuts abrasions or flying debris Wear protective gloves and safety glasses during installation Metal edges may be sharp What You May Need High temperature silicone 5...

Page 8: ...on The universal mounting bracket will also allow for the control panel to be mounted to the side farthest from the exhaust port for specific vertical venting scenarios The two left and the far right...

Page 9: ...under the top vent adapter with vertical installation CANADA REQUIRED USA RECOMMENDED The stove must be installed on a noncombustible floor with proper floor protection or on a masonry hearth When a c...

Page 10: ...the vent size used Install vent at clearance specified by the vent manufacturer Take into consideration any upward turning elbows or tees Back walls to Stove rear corners 5 13cm Back wall to Stove ba...

Page 11: ...window that opens C Minimum 24 clearance from any adjacent building D Minimum 7 clearance above any grade when adjacent to public walkways E Minimum 24 clearance above any grass plants or other combu...

Page 12: ...high temp silicone 500 Install termination cap Confirm all required Stove clearances to combustibles The vent must have a support bracket every 5 of pellet vent when on the exterior of the structure V...

Page 13: ...venting sections the maximum permissible horizontal venting length is 4 ft Contact local building or fire officials about restrictions and installation inspection requirements in your area Contact you...

Page 14: ...ounded or GFCI power outlets are provided All vertical chimney vents must have wall supports All exhaust systems must have a spark arrestor Check with local building officials to see if other codes ma...

Page 15: ...on Through Roof Vertical Installation Class A Chimney Retrofit Installation Masonry Fireplace Hearth Install Freestanding Masonry Chimney install Installation Note You may need a short horizontal sect...

Page 16: ...has established standards for wood pellet manufacturers Only use pellets that meet or exceed PFI standards for premium fuels Depending on the source material pellets may have differing ash contents F...

Page 17: ...ted in the hopper The pellets will then turn and fall through another chute into the burn pot Your stove is equipped with an automatic ignition system that should ignite the fuel within 5 minutes of d...

Page 18: ...ode requires wired thermostat to work correctly See wiring diagram 7 Combination Function Button After you press this key the alarm indicator will light You can then press another key to complete an o...

Page 19: ...eekly mode this displays the current time setting Day and Time Displays the day of the week and current time ECO Mode Indicator Indicates when ECO is currently active ECO allows the stove to cycle on...

Page 20: ...b and rod may get extremely hot during operation Plug Unit In Plug the power cable into the power outlet at the wall and into the main power switch assembly block at the back of the stove Then flip th...

Page 21: ...t room temperature will be displayed in the temperature display box on the screen as will the Call to temperature If the room temperature falls below the call to temperature the stove s heat power lev...

Page 22: ...om the thermostat to the bottom circuit board To activate the remote pull the plastic battery separator tab from the back battery compartment All Comfortbilt pellet stoves come with an infrared remote...

Page 23: ...ing operation the stove may display Cleaning periodically This is an automatic cleaning that the stove will perform The stove will continue operation until something interrupts that operation Low Temp...

Page 24: ...er voltages for each Heating or Ignition level Feed rates are factory set and should not be altered 4 Set Ash Cleaning Cycle This menu allows you to alter the stove s automatic ash cleaning schedule f...

Page 25: ...to select and highlight the last block Use the Up and Down arrows to select either Yes or No Yes means to use this line No means to ignore this line Press the Enter button again to confirm Repeat thi...

Page 26: ...acuum This will engage and become shaded when the main chamber is under negative pressure anytime the combustion fan is running POF Proof of Fire This will engage when the exhaust housing is hot above...

Page 27: ...nt the stove from being able to transfer internal heat out into the room and could cause the stove to overheat and shut down 9 Set Blower This menu allows the room blower fan to be toggled On or Off T...

Page 28: ...cessed from inside the hopper Along the top edge of the inside of the hopper on the right and the left sides you will find the two screws that hold the side panels Loosen and remove these screws takin...

Page 29: ...rom any combustible materials If ashes are disposed of by burial or otherwise dispersed they should remain inside the enclosed container until all cinders have cooled Ash Pan Drawer Weekly or as Neede...

Page 30: ...chamber behind it As long as there is adequate gasket material around the perimeter it will provide a proper seal Using a slender hose attachment for your ash vacuum thoroughly vacuum out these chambe...

Page 31: ...astic sleeve Solutions Problem Alarm Low Temperature Check Hopper Burn Pot Message When the low temp alarm occurs it means that the computer has lost communication to the proof of fire switch POF This...

Page 32: ...he igniter is in a good position and getting hot at the tip within three minutes see igniter troubleshooting video Ensure that the burn pot is seated and oriented correctly small hole and ring toward...

Page 33: ...elp maintain a more accurate temperature range for the space NOTE Activating the ECO function or installing a remote thermostat will activate the electronic igniter much more frequently causing more e...

Page 34: ...r 115VAC 60Hz 0 70 Amps Combustion Blower 115VAC 60Hz 0 55 Amps Auger Motor 115VAC 60Hz 0 55 Amps Igniter 115VAC 60Hz 3 2 Amps Any generator UPS or battery backup system must have a Pure Sine Wave pow...

Page 35: ...s 5 Years 1 Year Warranty does not cover damage or breakage due to misuse improper handling or modifications There is no warranty on the paint glass fire brick or any gaskets or against damage caused...

Page 36: ...d Circuit Board 4 wire Data Cable TX RX VCC GND Hot ACL Common ACN Auger Feeding Blower Fan Blower Combustion Fan Exhaust Igniter Fire N A Reserved Wiring Harness Control Panel Auger Blower Fan Combus...

Page 37: ...Pressure Switch Hopper Lid Switch Proof of Fire Sensor 4 Wire Data Cable Room Temp Sensor 92 C Overheat Sensor Auger Motor w Gearbox Exhaust Fan Assembly Room Blower Assembly Auger Motor Capacitor Au...

Page 38: ...Schedules Repairs Date Work Done Date Work Done...

Page 39: ...Schedules Repairs Date Work Done Date Work Done...

Page 40: ...CONTACT US W W W C O M F O R T B I L T N E T For the most up to date information visit 9241 GLOBE CENTER DR STE 120 MORRISVILLE NC 27560 919 973 4079 QUESTIONS...

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