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IV. Checking Reference 

Checking Reference1 

Classification of checks 

Periodical 

Daily 

One 

month 

Three 

month 

One   

year 

Checking    Item 

Checking Method  Checking Reference 

 

 

 

 

Marking 

Lable and the like 

Visual 

Existence of label 

 

 

 

 

Winding-in 

direction of wire   

rope 

Visual , measuring 

Fleet angle         

θ

=within 1.5 degree 

 

 

 

 

Installation 

Loosing and centre 

run-out foundation 

Checking of 

installing    bolts 

Existence of 

abnomalities 

 

 

 

 

Working   

Manual 

Reasonable actuation 

 

 

 

 

Condition of 

clamping of wiring 

Decomposition 

checking 

Confirming of 

accuracy of fastening 

condition 

 

 

 

 

Wearing of                   

contact point 

Decomposition 

checking 

To be free from 

remarkable wearing 

and damage 

 

 

 

 

Outer damage of                       

cable 

Visual 

To be free from 

exposure of 

conductive    wire 

 

 

 

 

Attaching 

condition of earth 

line 

Visual 

Existence of 

abnormalities of 

connecting wires 

 

 

 

 

Control/Switch 

Condition of 

insulation 

Measure with 500v 

insulation- 

Resistance tester 

1M

Ω

  min 

 

 

 

 

Condition   

of insulation 

Measure with 

resistance tester 

1M

Ω

  min 

 

 

 

 

Motor 

Staining damage 

Decomposition 

check 

Existance of 

abnormalities 

 

 

 

 

Loosing of set 

screws 

Decomposition 

check 

To be free from 

loosening 

 

 

 

 

Wearing of lining 

Decomposition 

check 

To be free from 

remarkable wear and 

damage 

 

 

 

 

Brake 

Performance 

Visual 

Distance to be not 

more than 1.5% of 

rope length to be 

wound-in during 1 

minute 

 

 

 

 

Damage , wearing 

Decomposition 

check 

To be free from 

remarkable wear and 

damage 

 

 

 

 

Gear 

Condition         

    of grease feeding 

Measuring 

Existence of 

suitability of amount 

and deterioration 

with Castrol Alpha 

Series, SP-220, a 

viscosity(cSt) is 

226.14/19.5 at 40

C/10

0∘C

 

 

Summary of Contents for CWL-301L

Page 1: ......

Page 2: ...ed to the drum Don t use unsuitable pulleys or accessories concerned Don t use unsuitable rope in construction strength or having any defects Pay attention to the grounding it provides a path of least...

Page 3: ...D diameter mm 4 5 6 6 5 length M 24 71 30 55 46 Wire rope construction 6 x 19 6 x 19 6 x 19 6 x 19 6 x 19 General Safety Precaution Danger The following environmental conditions may result in the poss...

Page 4: ......

Page 5: ...Rope Replacement Insert the wire rope into the hole of drum and fix it with a P T screw then press the UP button of switch for rotate the drum in the lifting direction Wind the wire rope accurately a...

Page 6: ...s SP 220 a viscosity cSt is 226 14 19 5 at 40 100 Consult your local lubricant distributor on the selection that best fits your climate and application The initial lubricant should be changed after th...

Page 7: ...perating time and take into consideration so as to obtain the suitable time for intermediate inspection and arrangement Calculating Head Loads P Rope tension Sheave coefficient Angle W Load Friction f...

Page 8: ...l To be free from exposure of conductive wire Attaching condition of earth line Visual Existence of abnormalities of connecting wires Control Switch Condition of insulation Measure with 500v insulatio...

Page 9: ...g up of load Condition of rope winding in Visual To be free from irregular winding Condition of feed oil Visual To be not insufficient in feed out Wire Rope Confirming of dead turn of rope Visual Conf...

Page 10: ...ss y Replace clean motor No reaction Considerable voltage down Ascertain the corrective input Overload Reduce load Check voltage Lifting speed to be slow Considerable voltage down Check the section of...

Page 11: ...VI Replacement Parts List CWL 80...

Page 12: ...Replacement Parts List CWL 200...

Page 13: ...CWL 200L...

Page 14: ...Replacement Parts List CWL 301 301L...

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