background image

 

 Carbon Brush Replacement 

The carbon brush can be used for about 100 working hours. 

It shall be replaced immediately if its length left to 7.5mm. 

Any negligence of replacement of it may do cause damage to motor. 

Remove the brush cap and replace it accordingly. 

 

 Oil Replacement 

Gear lubrication is an important component in insuring the long life of your winch. 

The type of lubricant will have a great influence. The gear oil your winch was 

shipped with is Castrol Alpha Series, SP-220, a viscosity ( cSt ) is 226.14/19.5 at 

4

0℃/

100

℃. Consult your local lubricant distributor on the selection that best fits your 

climate and application. 

The initial lubricant should be changed after the first 10 hours of operation. Subsequent 

changes of 100 cc for CWL-80 and 300 cc for others should be scheduled every 250 

hours of operation or annually. 

 

 

 

 
 

 

 Cables Recommendations 

WINCH MODEL 

POWER CABLE 

SWITCH CABLE   

CWL-80 

1.5 mm

2

 x 3C x 3M 

1.25 mm

2

 x 6C x 3M 

CWL-200/200L 

2.0mm

2

 x 3C x 5M   

1.25 mm

2

 x 6C x 10M 

CWL-301/301L 

2.0mm

2

 x 3C x 5M 

2.0 mm

2

 x 6C x 10M 

For any other cases, the cable should use a bigger section of cable or a 

magnetic control box should be suggested. 

 

Summary of Contents for CWL-301L

Page 1: ......

Page 2: ...ed to the drum Don t use unsuitable pulleys or accessories concerned Don t use unsuitable rope in construction strength or having any defects Pay attention to the grounding it provides a path of least...

Page 3: ...D diameter mm 4 5 6 6 5 length M 24 71 30 55 46 Wire rope construction 6 x 19 6 x 19 6 x 19 6 x 19 6 x 19 General Safety Precaution Danger The following environmental conditions may result in the poss...

Page 4: ......

Page 5: ...Rope Replacement Insert the wire rope into the hole of drum and fix it with a P T screw then press the UP button of switch for rotate the drum in the lifting direction Wind the wire rope accurately a...

Page 6: ...s SP 220 a viscosity cSt is 226 14 19 5 at 40 100 Consult your local lubricant distributor on the selection that best fits your climate and application The initial lubricant should be changed after th...

Page 7: ...perating time and take into consideration so as to obtain the suitable time for intermediate inspection and arrangement Calculating Head Loads P Rope tension Sheave coefficient Angle W Load Friction f...

Page 8: ...l To be free from exposure of conductive wire Attaching condition of earth line Visual Existence of abnormalities of connecting wires Control Switch Condition of insulation Measure with 500v insulatio...

Page 9: ...g up of load Condition of rope winding in Visual To be free from irregular winding Condition of feed oil Visual To be not insufficient in feed out Wire Rope Confirming of dead turn of rope Visual Conf...

Page 10: ...ss y Replace clean motor No reaction Considerable voltage down Ascertain the corrective input Overload Reduce load Check voltage Lifting speed to be slow Considerable voltage down Check the section of...

Page 11: ...VI Replacement Parts List CWL 80...

Page 12: ...Replacement Parts List CWL 200...

Page 13: ...CWL 200L...

Page 14: ...Replacement Parts List CWL 301 301L...

Reviews: