Comcater ACL100 Instruction Manual Download Page 25 | Manualshive

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ACL...

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eng

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eng

02.2006

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Summary of Contents for ACL100

Page 1: ...INSTRUCTION MANUAL FOR DISHWASHING Mod Mod Mod Mod ACL100 ACL150 ...

Page 2: ......

Page 3: ...3 12 Slip clutch 12 Motor protection 13 Element protection 13 Other risks 13 Risk of trapping the upper limbs 13 Risks of burning the upper limbs 13 INSTRUCTION FOR INSTALLATION AND MAINTENANCE 14 Location 15 Installation and connections 15 Electrical connection 15 Hot water connection B 17 Cold water connection D 17 Steam connection E only for steam heated machines 17 Water drain A 17 Steam disch...

Page 4: ...instruction for the user 4 ...

Page 5: ... machine parts or objects with higher dimensions than the working passage of which the machine allows is not recommended and will cause damage to the machine and danger to the operators 6 The machine must be used only by trained staff 7 The staff handling the objects after the washing cycles must comply with hygiene regulations 8 Do not keep the machine in places with temperatures below 0 C 9 The ...

Page 6: ...instruction for the user 6 ...

Page 7: ...instruction for the user 7 INSTRUCTIONS FOR USE ...

Page 8: ...ELECT is pushed the display show 2 prewash temperature probe 40 45 C only mod ACL150 3 wash temperatures probes 55 60 C 7 rinse temperature probe 80 85 C Wait until the wash tank temperature reaches 55 60 C at this point the machine is ready for use Select the machine speed using the main switch Q2 for heavily soiled dishes we recommend the first speed position I for lightly soiled items the secon...

Page 9: ...rial dishwashers supplied by well known and reputable companies 4 Isolate the electrical supply to the machine in the case of a breakdown or defective operation For all repair work rely exclusively on a Technical Assistance approved by the manufacturer and request that original spare parts be used 5 At periodic intervals stop the machine remove tank filters and remove the residues which have accum...

Page 10: ...s damage to electric components may occur do not use abrasive detergents or those containing chlorine 9 Reassemble all devices into their locations taking care that the curtains are turned with the short side towards the entry of the items being washed the wash nozzles are turned towards the items being washed 10 Keep doors open in order to avoid unpleasant odours when not in use USEFUL ADVICE Mai...

Page 11: ...o ensure hygiene and proper operation Optimum results Traces of dirt or marks are the result of a possible deficiency in the wash operation If this problem occurs ensure that the wash nozzles are clean and that there is an adequate water supply pressure available Also check the following points wash nozzles are not blocked water supply temperature probe 1 is 50 55 C excluding machines with heat re...

Page 12: ...f the doors is opened the functioning of the pumps the motor reduction gear of the conveyor unit and the rinse solenoid valve are interrupted The operation is resumed only after the doors are closed again and by pressing the start push button S1 In case of dishwashers with a complex lay out several push buttons near the working stations may be necessary Emergency stop push button S3 The machine is...

Page 13: ...NTENANCE Other risks Although the machine is provided with the above mentioned safety devices there are still the risks listed below Risk of trapping the upper limbs As previously pointed out above the conveyor system is provided with a clutch type mechanical torque control the adjustment must be related to the mechanical torque required for the transport of the items being washed The mechanical r...

Page 14: ...INTENANCE The following instructions are for qualified staff who are authorised to carry out inspections and repair work if necessary The manufacturer declines all liability for damages due to incorrect installation or any repairs when original spare parts have not been used ...

Page 15: ...rectly into the tank There is also the risk that brown spots may appear on the surfaces due to the reaction of chloride The introduction of the detergents must take place near the suction tube of the pump the minimum distance from the bottom must be 15 cm in order to avoid corrosion ELECTRICAL CONNECTION The electrical supply voltage must correspond with the machines electrical requirements as ind...

Page 16: ...ic connection of the detergent dispensers the machine is provided with two connections in the electric board marked DD connected to the wash pump The use of these connections is essential to avoid damages to the electrical components of the machine as there are consequently no flying connections in other areas For the connection of the rinse aid dispenser the machine is provided with two connectio...

Page 17: ...a Only for machines steam energy recovery unit for obtaining a good result the incoming water should have a hardness not exceeding 5 7 Clarke STEAM CONNECTION E only for steam heated machines The supply of steam and connections to the machine must be in accordance with the installation drawing In order to isolate the machine from the general steam supply network it is essential to provided a local...

Page 18: ...NG THE MACHINE The boiler circuit breaker QFE10 and QFE11 has to be open position OFF Before reactivating it check after having switched on the machine that the boiler is full of water by making sure that water is coming out of the rinsing nozzles Make sure that all motors turn in the right direction generally this can be taken for granted if the arrow on the drive assembly turn in the right direc...

Page 19: ...oad in second speed up to the extreme end of the exit table after pressing the S1 push button ALARMS The display show A2 probe 1 7 temperature over 105 C or probe in short circuit A3 probe 1 7 not connected LOADING AND UNLOADING OF THE MACHINE For the transportation of the machine from the delivery point to the final installation position use a fork lift or adequate lifting equipment used by autho...

Page 20: ...ue c make sure that the motors are not drawing more current than the value shown on the plate of the motor d make sure that there are three phases to the motors If not check the contactor Incorrect filling of the tanks a Check and adjust the pressure switch SL3 lamp H02 does not illuminat if required b make sure that the local isolating valve for the water supply is open and that there is water in...

Page 21: ...nd that the concentration of the dosing is correct b make sure that the dispenser of the detergent is not empty and that the detergent injector functions correctly c make sure that the wash jets are not blocked clean them if required d make sure that the temperature in the prewash and wash tank are correct e make sure that the plugs of the spray arms are fitted correctly f if the pump is not runni...

Page 22: ...machine Check the installation of the condense recovery by detaching the discharge tube of the steam condense and discharge it into an open drain If the pressure at the manometer is 0 5 bar min and the machine starts heating this means that the problem is on the installation of the steam condense recovery Insufficient rinsing a Before checking the rinse system check that the wash section is operat...

Page 23: ... the rinsing nozzles have not been incorrectly increased or replaced by another type If none of the above reasons appears to be the cause for the problem proceed as follows Machine with electric heating Make sure that the circuit breaker QFE10 or QFE11 has not switched off or is faulty make sure that the coil of the contactor KE10 or KE11 is not interrupted check all sections of the boiler element...

Page 24: ...e YV10 is working make sure that the filter of the steam strainer is not blocked thus restricting the normal flow of steam make sure that the steam condensate is being discharged freely make sure that the steam heating coil is not encrusted thus limiting heat exchange The manufacturer declines all liability for printing errors in this instruction manual He furthermore claims the right to carry out...

Page 25: ...ACL ACL ACL ACL eng eng eng eng 02 2006 ...

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