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USE AND MAINTENANCE MANUAL

SIMPLA 55BT-65BT-50BST

ED. 06-2011

EN

ORIGINAL
INSTRUCTIONS
Doc. 10021540
AC Version

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Summary of Contents for SIMPLA 50BST

Page 1: ...USE AND MAINTENANCE MANUAL SIMPLA 55BT 65BT 50BST ED 06 2011 EN ORIGINAL INSTRUCTIONS Doc 10021540 AC Version ...

Page 2: ...sign and supply Symbols used in the manual Open book symbol with an i Indicates the need to consult the instruction manual Open book symbol Used to tell the operator to read the manual before using the machine Warning symbol Carefully read the sections marked with this symbol and observe the indications for the safety of the operator and the machine Warning symbol Indicates danger of gas exhalatio...

Page 3: ...17 22 ASSEMBLING THE SPLASH GUARD RUBBERS BASES WITH DISC BRUSHES 18 23 ASSEMBLING THE BRUSH BASES WITH DOUBLE DISC BRUSH 18 24 ASSEMBLING THE BRUSH BASES WITH CYLINDRICAL BRUSHES MX 50S 18 25 SOLUTION ADJUSTMENT FOR VERSIONS WITHOUT CDS ONLY 19 26 SOLUTION ADJUSTMENT FOR VERSIONS WITH CDS ONLY 19 27 POTENTIOMETER ADJUSTMENT 20 28 REVERSE FUNCTION 20 29 DETERGENT PUMP PRIMING VERSIONS WITH FSS 21 ...

Page 4: ...4 3 THE SQUEEGEE DOES NOT DRY PERFECTLY 32 4 EXCESSIVE FOAM PRODUCTION 32 5 ELECTRIC FUSES AND THERMAL CUT OUTS 32 DISPOSAL 33 CHOOSING AND USING THE BRUSHES 34 EC DECLARATION OF COMPLIANCE 35 ...

Page 5: ...nly for this purpose Even the best machines will only work well if used correctly and kept in good working order We therefore suggest you read this instruction booklet carefully and read it again whenever difficulties arise while using the machine If necessary remember that our assistance service organised in collaboration with our dealers is always available for advice or direct intervention Seri...

Page 6: ...of hour counter total on the upper line and the type of service none on the lower line Indicator showing the type of technology of the batteries used lead Main switch symbol key switch Used on the instrument panel to indicate the key switch for machine operation on I or off O Indicates the maximum gradient Battery symbol Indicates the maximum temperature of the detergent solution Located near the ...

Page 7: ... crushed hands Indicates the instructions for measuring the detergent in the canister machine version DS only Label with warning about the type of detergent used for FSS system only Label with the pH value of the detergent to be used for FSS system only ...

Page 8: ...tmosphere Do not vacuum inflammable liquids Do not use the device to collect dangerous powders Do not mix different types of detergent as this may produce harmful gases The machine is not suitable for cleaning carpets Do not place any liquid containers on the machine Avoid working with the brushes when the machine is standing still so as not to damage the floor In the event of a fire use a powder ...

Page 9: ...loading the machine and avoid violently jolting the brush base To assemble the squeegee read the ASSEMBLING THE SQUEEGEE paragraph 6 Keep the pallet for any future transport needs ATTENTION if the product is delivered in cardboard containers handle the packed product with suitable lifting means that comply with the legal requirements 3 HOW TO MOVE THE MACHINE 1 To safely transport the machine the ...

Page 10: ...isplay 8 command button for the monitor of the hour counter battery level 9 speed level key 5 REAR COMPONENTS The rear components are identified as follows 1 Brush lifting pedal 2 Water level tube 3 Solution filter 4 Drainage tube with recovery tank cap 5 Tank closure hinges 6 Handlebar fastening screws 7 Squeegee lifting lever 8 Brake lever 9 Solution tank drainage cap 10 Key switch and circuit b...

Page 11: ... MUST BE CONSIGNED TO THE AUTHORISED BODIES FOR CORRECT DISPOSAL ATTENTION you are advised to always wear protective gloves to avoid the risk of serious injury to your hands ATTENTION You are advised to only lift and move the batteries with lifting and transportation means suitable for the specific weight and size 9 INSERTING CONNECTING THE BATTERIES The machine may be supplied with batteries and ...

Page 12: ... the switching on of the flashing discharged batteries signal NOTE never leave the batteries completely discharged even if the machine is not being used While recharging keep the recovery tank raised supporting it with the cable as shown in the figure Check the battery charger is suitable for the batteries installed in terms of both capacity and type To charge the battery proceed as follows 1 Enga...

Page 13: ...t the battery connector to the machine connector see previous paragraph To charge the gel battery proceed as follows 1 Engage the parking brake 2 Check that the machine s master switch is in the 0 position 3 Lift the battery charger socket guard 1 on the back of the machine 4 Plug the battery charger cable into the electrical system of the machine 5 Plug the power supply cable of the charger into ...

Page 14: ... upper line contains 8 light indicators the battery charge level is 100 If the edges of the indicators are flashing this means the batteries are run down ATTENTION a few seconds after the last indicator on the monitor has flashed the brush motor will automatically switch off With the remaining charge it is possible to complete the drying process before recharging 14 SQUEEGEE ASSEMBLY For packaging...

Page 15: ...r of the rubber To do this turn the knob 2 anticlockwise to raise the squeegee and clockwise to lower it Remarks the right and left wheels must be adjusted to the same level so the squeegee can work parallel to the floor 17 RECOVERY TANK Check the cap of the drainage tube on the rear of the machine is correctly closed ATTENTION To avoid foam production put a minimum quantity of antifoam liquid in ...

Page 16: ...tes their suitability for scrubbing machines Do not use acid or alkaline products or solvents without this indication In addition you are advised to always use low foam detergents Do not use pure acids WARNING you are advised to always wear protective gloves in order to avoid the risk of serious injury to your hands 20 DETERGENT SOLUTION FOR VERSIONS WITH CDS ONLY 1 Check the switch key is set to ...

Page 17: ...advised to always wear protective gloves in order to avoid the risk of serious injury to your hands ATTENTION the metering system is particularly suitable for frequent maintenance cleaning Acid or alkaline detergents can be used with pH values between 4 and 10 and that do not contain oxidising agents chlorine or bromine formaldehyde mineral solvents The detergents used must be suitable for use wit...

Page 18: ...ure shows the rotation direction for coupling the right hand brush for the left hand one rotate in the opposite direction ATTENTION during this operation check there are no people or objects near the brush ATTENTION Make sure the brushes are correctly connected If this is not the case the machine could move in an irregular sudden manner ATTENTION you are advised to always wear protective gloves to...

Page 19: ...clockwise to increase the flow or anticlockwise to reduce the flow If turned fully to the left the flow of detergent is completely halted Bear in mind that the correct amount of solution is always depends on the nature of the floor the degree of dirt and the forward speed 26 SOLUTION ADJUSTMENT FOR VERSIONS WITH CDS ONLY 1 Turn the tap on the back of the machine fully on by turning its knob anticl...

Page 20: ...eakage of detergent solution on the brushes Rotate the knobs 2 and 3 anticlockwise to the 0 position WARNING By positioning the tap lever in this way the CDS dosing system is activated 27 POTENTIOMETER ADJUSTMENT Proceed as follows to adjust the forward speed with the potentiometer 1 Check that the potentiometer knob is placed on minimum 2 Check that the base and squeegee are lifted off the ground...

Page 21: ...lid of the detergent tank taking care that the suction filter is positioned at the bottom of the tank 8 Check there is clean water in the solution tank 9 Check that the tap lever is fully opened the lever is positioned at the rear of the machine 10 Check that the by pass tap is in the dosing system position 11 Turn the water flow rate adjustment knob 4 to the maximum position 12 Turn the detergent...

Page 22: ...The first screen shows on the top line what type of hour counter has been set in this case it s a total hour counter to visualise a different type for instance partial contact the qualified COMAC trained personnel The bottom line shows the service setting in this case there is no setting 5 The second screen visualises what battery technology has been set for machine operation in this case it s lea...

Page 23: ... flow adjustment knob 8 and 9 11 Press the man present levers 7 to activate the brushes the machine will begin to move During the first metres check there is sufficient solution and that the squeegee dries perfectly 12 The machine will now begin to work efficiently until the battery is flat or the cleaning solution finishes 2 OVERFLOW DEVICE The machine is fitted with a float which intervenes when...

Page 24: ...e drainage cap 9 and empty the recovery tank 8 the squeegee must be raised when the machine is not operating in order to avoid deforming the rubber blades 9 disassemble the brushes and clean them with a jet of water to disassemble the brushes see DISASSEMBLING THE BRUSHES below 2 EMPTYING THE MX HOPPER Empty the hopper after work and before performing any type of maintenance to do so proceed as fo...

Page 25: ...ng brake 4 Lift the base with the specific pedal or operating the dedicated key AU version 5 Raise the squeegee by turning the rear lever or by operating the dedicated key AU version 6 Turn the key switch to 0 and remove the key from the main switch 7 Disconnect the machine connector ATTENTION do not leave the machine unattended without first removing the start up switch key and applying the parki...

Page 26: ...ILTER 1 Turn the main switch key anticlockwise to position 0 and remove the key for the electric versions unplug the machine from the mains 2 Apply the parking brake and block the handle with the pin inserting it in the lever holes 3 Lift the cap until the hook is secured to the recovery tank prop 4 Remove the suction filter protection 1 by rotating it clockwise 5 Remove the suction filter 2 from ...

Page 27: ...age the parking brake and turn the key switch to position 0 2 Raise the base using the lever 3 With the base up rotate the brush until it comes out of the brush holder plate seat as shown in the figure The figure shows the rotation direction to release the right hand brush for the left hand one rotate in the opposite direction 4 Always check the bristles for signs of wear You are advised to replac...

Page 28: ...nserting first the hubs 3 in the toothed seat of the brushes and tightening the closure element 1 Take care not to mix up the brushes the blue brush should always be placed in the rear idle hub Take care how the brushes are mounted the assembly is correct if the direction of the bristles form an X looking from above WARNING you are advised to always wear protective gloves in order to avoid the ris...

Page 29: ... 1 ATTENTION These operations must be carried out using gloves to protect against contact with dangerous solutions 4 REPLACING THE BRUSH HEAD SPLASH GUARDS To ensure the water is collected efficiently while the machine is working you should periodically check the state of wear and tear of the side splash guards When you need to replace them proceed as follows 1 with the base up loosen the screws 1...

Page 30: ...e done both with a squeegee fitted or removed as follows 1 remove the tube 1 from the squeegee 2 remove the squeegee pushing the plate 2 to the left in order to release the squeegee small column from its seat 3 pull the squeegee to the right until the left hand small column is released from its seat 4 Turn the wing nuts 6 in the horizontal position 5 Remove the rear rubber pressing blades 7 6 Remo...

Page 31: ...lid of the detergent tank taking care that the suction filter is positioned at the bottom of the tank 8 Check there is clean water in the solution tank 9 Check that the tap lever is fully opened the lever is positioned at the rear of the machine 10 Check that the by pass tap is in the dosing system position 11 Turn the water flow rate adjustment knob 4 to the maximum position 12 Turn the detergent...

Page 32: ...housing on the recovery tank 4 Check the inner filter of the recovery tank is not dirty and if necessary clean it thoroughly 4 EXCESSIVE FOAM PRODUCTION Check that a low foam detergent has been used If necessary add a small quantity of antifoam liquid to the recovery tank Remember that when the floor is not very dirty more foam is generated In this case the detergent solution should be more dilute...

Page 33: ...eparate the following materials and send them to the appropriate collection centres in accordance with the environmental hygiene regulations currently in force brushes filter electric and electronic parts batteries plastic parts tanks and handlebars metal parts levers and frame In particular to scrap the electric and electronic parts contact your area distributor ...

Page 34: ...AD HOLDER The pad holder is recommended for cleaning shiny surfaces There are two types of pad holder 1 the traditional pad holder is fitted with a series of anchor points that allow the abrasive floor pad to be held and dragged while working 2 the CENTRE LOCK type pad holder not only has anchor points but also a snap type central locking system in plastic that allows the abrasive floor pad to be ...

Page 35: ... for industrial environments EN 61000 6 3 Electromagnetic compatibility EMC Part 6 3 Generic standards Standard emission for residential commercial and light industrial environments EN 61000 3 2 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emissions Equipment with input current 16 A per phase EN 61000 3 3 Electromagnetic compatibility EMC Part 3 3 Limits Restrictio...

Page 36: ...36 COMAC spa Via Maestri del Lavoro 13 37059 Santa Maria di Zevio Verona ITALY Tel 39 045 8774222 Fax 39 045 8750303 E mail com comac it o info comac it www comac it ...

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