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OIL-FIRED WARM AIR 

FURNACE 

 

 

P-LBX16F14501   P-LBX20F19001 

(Lowboy Models)

 

INTRODUCTION..................................................... 2

 

HEAT LOSS............................................................ 2

 

LOCATION OF UNIT .............................................. 2

 

AIR CONDITIONING............................................... 3

 

COMBUSTION AIR................................................. 3

 

CHIMNEY VENTING............................................... 3

 

OIL TANK ............................................................... 6

 

PIPING INSTALLATION......................................... 6

 

ELECTRICAL CONNECTIONS.............................. 6

 

CIRCULATING AIR BLOWER ............................... 7

 

OIL BURNER .......................................................... 8

 

FURNACE INSTALLATION SET-UP ..................... 9

 

MAINTENANCE AND SERVICE ............................ 9

 

OPERATING INSTRUCTIONS............................... 10

 

TABLE A-1: BECKETT OIL BURNER SET-UP .... 11

 

TABLE A-2: DIRECT DRIVE BLOWER SET-UP .. 11

 

TABLE A-3: BELT DRIVE BLOWER SET-UP ...... 11

 

TABLE A-4: DIRECT DRIVE BLOWER 
CHARACTERISTICS .............................................. 12

 

TABLE A-5: BELT DRIVE BLOWER 
CHARACTERISTICS .............................................. 12

 

WIRING DIAGRAM: MODEL P*LBX16F14501 ..... 13

 

WIRING DIAGRAM: MODEL P*LBX20F19001 ..... 13

 

R7184 TROUBLESHOOTING ................................ 14

 

R7184 DETAILED SEQUENCE OF OPERATION 
(FIGURE 7) ............................................................. 14

 

R7184 LED DIAGNOSTIC LIGHT .......................... 16

 

TABLE C-2:  R7184 TROUBLESHOOTING .......... 17

 

TABLE C-3:  SYSTEM AND GENERAL 
TROUBLESHOOTING............................................ 19

 

P*LBX20F19001 ASSEMBLY NOTES................... 23

 

 

INSTALLATION 

INSTRUCTIONS 

 
 

CONTENTS 

 

Read this manual completely before beginning 
installation. 
Important: These instructions must be kept with 
the furnace for future reference. 

Summary of Contents for P*LBX16F14501

Page 1: ...ER SET UP 11 TABLE A 3 BELT DRIVE BLOWER SET UP 11 TABLE A 4 DIRECT DRIVE BLOWER CHARACTERISTICS 12 TABLE A 5 BELT DRIVE BLOWER CHARACTERISTICS 12 WIRING DIAGRAM MODEL P LBX16F14501 13 WIRING DIAGRAM...

Page 2: ...f the furnace and related equipment shall be installed in accordance with the regulations of CAN CSA B139 Installation Code For Oil Burning Equipment as well as in accordance with local codes When ins...

Page 3: ...tility room two 2 ventilation openings must be provided connecting to a well ventilated space full basement living room or other room opening thereto but not a bedroom or bathroom One opening shall be...

Page 4: ...CE The flue pipe must not be routed through concealed space because it must be visually checked for signs of deterioration during the annual inspection and servicing The flue pipe must not pass throug...

Page 5: ...Must be handled by competent masonry contractor G Collection of soot at narrow space in flue opening Lower light on extension cord Clean out with weighted brush or bag of loose gravel on end of line H...

Page 6: ...s greater than 10 PSIG may cause damage to the shaft seal If the height of the oil stored in a tank above the oil burner exceeds 11 feet it may be necessary to use a pressure regulating device approve...

Page 7: ...ts are closed System switch must be on HEAT if so equipped 4 Re connect the thermostat wire If the thermostat is serving a combination heating and air conditioning system pay particular attention to p...

Page 8: ...auses soft and sooty flames resulting in soot build up throughout the heat exchanger passages Excess combustion air causes a bright roaring fire and high stack temperatures resulting in poor fuel effi...

Page 9: ...at exchanger If the plenum take off is unsuitable the supply air temperature may be measured within the first 18 inches of the first segment of supply air trunk duct If the temperature rise is outside...

Page 10: ...a long flexible plastic spout DO NOT OVER LUBRICATE Excess oil may result in premature electric motor failure Inspect the blower fan Clean it if necessary Oil Burner Maintenance Follow the instruction...

Page 11: ...up the chimney between burner cycles NOTE THE USE OF THIS CONTROL CAN OCCASIONALLY CAUSE POST COMBUSTION NOZZLE DRIP TABLE A 2 DIRECT DRIVE BLOWER SET UP BLOWER SET UP COOLING CAPACITY 0 20 in w c 0 5...

Page 12: ...5 BELT DRIVE BLOWER CHARACTERISTICS CFM External Static Pressure Inches water column Furnace Model Motor HP Motor FLA T Blower Blower Pulley Motor Pulley Turns Out 0 20 0 30 0 40 0 50 0 60 0 2274 2080...

Page 13: ...13 WIRING DIAGRAM MODEL P LBX16F14501 WIRING DIAGRAM MODEL P LBX20F19001...

Page 14: ...to spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for heat are monitore...

Page 15: ...rner Motor Solenoid Valve LED Diagnostic Light RETURNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE R7184 SEQUENCE of OPERATION LOCKOUT STATE R71...

Page 16: ...NG IMPORTANT Due to the potential hazard of line voltage only a trained experienced service technician should perform the troubleshooting procedure PRELIMINARY STEPS Check the diagnostic light for ind...

Page 17: ...ntrol If the indicator light turns off replace cad cell bracket assembly Burner starts Trouble is in thermostat circuit Check thermostat wiring connections If connections are clean and tight check the...

Page 18: ...6 Reset oil primary control by pushing in and releasing red reset button Indicator light continues to flash at 1 Hz rate Verify that the control is not in restricted mode See notes at end of this tabl...

Page 19: ...h time a call for heat is successfully completed To reset from RESTRICTED MODE press and hold the reset button for 30 seconds When the LED flashes twice the device has reset NOTE Disable function Pres...

Page 20: ...sence of light Ensure that room light is not leaking into the cad cell compartment see diagnostic light section or manually measure cad cell resistance No fuel oil Check fuel oil supply Check that all...

Page 21: ...Poor alignment between oil burner blast tube and fire pot Check alignment air tube should be centered with fire pot burner opening Oil burner head should be inch back from the inside surface of the f...

Page 22: ...erature rise Slow down blower fan if necessary Supply air temperature too cool Excessive duct losses Check supply air ductwork Seal leaky joints and seams Insulate ductwork if necessary Fan control fa...

Page 23: ...with a pair of awls or similar tool 5 Begin fastening the flue pipe flanges together from inside the blower section to the furnace section with the six 1 4 20 x 3 4 inch screws saved from the removal...

Page 24: ...t 21A Cleanout Gasket 2 per unit 22 Filter Air 20 x 20 x1 Permanent 23 Box Junction 24 Wire Harness Blower Direct Drive 25 Wire Harness Fan and LImit ITEM DESCRIPTION 26 Centre Fan 26A Relay Replaceme...

Page 25: ...ner Channel Wire 20 Access Panel Blower Door 20A Handle Door 21 Baffle Front Panel 22 Baffle Top Front Panel 23 Burner Assembly Oil 23A Motor Burner ITEM DESCRIPTION 23B Pump Oil 23C Ignitor Solid Sta...

Page 26: ...nt and or representative that can assist you Visit our website at www source1parts com for the following information 1 Search for a part or browse the catalog 2 Find a dealer or distributor 3 Customer...

Page 27: ...27 NOTES...

Page 28: ...ct to change without notice Printed in U S A 280200 UIM A 1206 Copyright by Unitary Products Group 2006 All rights reserved Supersedes 035 14289 001 Rev B 0605 Unitary 5005 Norman Products York OK Gro...

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