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Table 3: Minimum Chimney Base 

Temperatures (°F) 

Chimney Height (ft.) 

Nozzle 

11 20 28 36 

Chimney Thermal Resistance < R6 

0.50 300 

400 

535 

725 

0.65 275 

340 

430 

535 

0.75 260 

320 

380 

475 

0.85 250 

300 

355 

430 

1.00 245 

300 

355 

430 

1.10 245 

290 

345 

400 

1.20 240 

275 

320 

365 

1.50 240 

275 

320 

365 

1.65 235 

270 

300 

345 

Chimney Height (ft.) 

Nozzle 

11 20 28 36 

Chimney Thermal Resistance > R6 

0.50 185 

200 

220 

250 

0.65 175 

185 

205 

220 

0.75 175 

185 

195 

210 

0.85 165 

185 

195 

205 

1.00 165 

185 

195 

205 

1.10 165 

185 

195 

205 

1.20 165 

180 

190 

200 

1.50 165 

175 

185 

195 

1.65 165 

175 

180 

190 

< - 

less than

,   > - 

greater than

 

OIL TANK 

Oil storage tanks must be selected and 
installed in compliance with applicable 
codes; in the United States, NFPA 31, 
Standard for the Installation of Oil 
Burning Equipment
, Chapter 2. and in 
Canada, CAN/CSA-B139, Installation 
Code for Oil Burning Equipment
, Section 
6. Observe all local codes and by-laws. 

In general, the oil tank must be properly 
supported and remain stable in both 
empty and full condition. The oil tank 
must be fitted with vent and supply pipes 
to the outdoors. Refer to the above-
mentioned codes for sizing. The vent 
pipe must be no less than 1¼ inches 
I.P.S., and terminate with an appropriate 
vent cap in a location where it will not be 
blocked. The fill pipe must be no less 
than 2 inches I.P.S., and terminate with 
an appropriate cap in a location where 
debris will not enter the fill pipe during oil 
delivery. 

 

If located indoors, the tank should 
normally be in the lowest level, (cellar, 
basement, etc.). It must be equipped 
with a shut-off valve at the tank outlet 
used for the oil supply. The oil tank must 
be located as to not block the furnace / 
room exit pathway. Observe all 
clearances specified in the above-
mentioned codes. 

PIPING INSTALLATION 

In the United States, NFPA 31, Standard 
for the Installation of Oil Burning 
Equipment, Chapter 2. 

In Canada, the entire fuel system should 
be installed in accordance with the 
requirements of CAN/CSA B139, and 
local regulations. Use only approved fuel 
oil tanks piping, fittings and oil filters. 

Ensure that all fittings used in a copper 
oil line system are high quality flare 
fittings. Do not use compression fittings. 

Do not use Teflon tape on any fittings. 

Pressurized or gravity feed installations 
must not exceed 3 PSIG. Pressures 
greater than 10 PSIG may cause 
damage to the shaft seal. If the height of 
the oil stored in a tank above the oil 
burner exceeds 11½ feet, it may be 
necessary to use a pressure-regulating 
device approved for this purpose. 

The furnace may be installed with a one-
pipe system with gravity feed or lift. The 
maximum allowable lift on a single line 
system is 8 feet. Lift should be measured 
from the bottom (outlet) of the tank, to 
the inlet of the burner. Sizing a single 
line system is complex because of the 
difficulty estimating the pressure drop 
through each fitting, bend and 
component in the line. In general, keep 
single line systems short as possible. 2-
stage oil pumps are not available for 
P*LBX furnaces. The following chart 
shows the allowable line lengths 
(hori vertical) for single and two-
line oil piping systems. All distances are 
in feet. 

Table 4: Oil Lines 

Copper Tubing Oil Line Length (Feet) 

Single-Pipe Two-Pipe 

Lift 

(Feet) 

3/8” 

OD 

1/2” 

OD 

3/8” 

OD 

1/2” 

OD 

0  53 100 68 100 

1  49 100 65 100 

2  45 100 63 100 

3  41 100 60 100 

4  37 100 58 100 

5  33 100 55 100 

6  29 100 53 100 

7 25 99 50 

100 

8 21 83 48 

100 

9 17 68 45 

100 

10 13 52 42 100 

12 

- - - 

- - - 

37 

100 

14 

- - - 

- - - 

32 

100 

16 

- - - 

- - - 

27 

100 

18 

- - - 

- - - 

22 

88 

In retrofit applications, where an existing 
oil line system is in place, a vacuum 
check will help determine the efficacy of 
the existing oil line system The vacuum 
in a system should not exceed 6” Hg. for 
a single pipe system, nor 12” Hg. for a 
two-pipe system. 

NOTE: The oil burner requires the use of 
a bypass plug when converting from 
single-pipe to two-pipe oil piping 
systems. See burner manufacturer’s 
instructions. 

All fuel systems should include an oil 
filter between the fuel oil storage tank 
and the oil burner. For best results, 
install the oil filter as close to the burner 
as possible. When using an indoor oil 
tank, the oil filter may be installed at the 
tank downstream from the shut-off valve. 
If firing the furnace under the 0.65 gph 
rate, a 7 to 10 micron line filter should be 
installed as close to the oil burner as 
possible. 

ELECTRICAL CONNECTIONS 

The furnace is listed by the Canadian 
Standards Association (CSA). All models 
except for the P*LBX20F19001 are 
factory wired and require minimal field 
wiring. The P*LBX20F19001 model is 
pre-wired except for the wiring 
connections to the blower motor. The 
wires from the furnace section are routed 
through the grommet in the blower 
section blower division panel, and then 
connected to the blower motor. In the 
United States, the wiring must be in 

Summary of Contents for P*LBX16F14501

Page 1: ...ER SET UP 11 TABLE A 3 BELT DRIVE BLOWER SET UP 11 TABLE A 4 DIRECT DRIVE BLOWER CHARACTERISTICS 12 TABLE A 5 BELT DRIVE BLOWER CHARACTERISTICS 12 WIRING DIAGRAM MODEL P LBX16F14501 13 WIRING DIAGRAM...

Page 2: ...f the furnace and related equipment shall be installed in accordance with the regulations of CAN CSA B139 Installation Code For Oil Burning Equipment as well as in accordance with local codes When ins...

Page 3: ...tility room two 2 ventilation openings must be provided connecting to a well ventilated space full basement living room or other room opening thereto but not a bedroom or bathroom One opening shall be...

Page 4: ...CE The flue pipe must not be routed through concealed space because it must be visually checked for signs of deterioration during the annual inspection and servicing The flue pipe must not pass throug...

Page 5: ...Must be handled by competent masonry contractor G Collection of soot at narrow space in flue opening Lower light on extension cord Clean out with weighted brush or bag of loose gravel on end of line H...

Page 6: ...s greater than 10 PSIG may cause damage to the shaft seal If the height of the oil stored in a tank above the oil burner exceeds 11 feet it may be necessary to use a pressure regulating device approve...

Page 7: ...ts are closed System switch must be on HEAT if so equipped 4 Re connect the thermostat wire If the thermostat is serving a combination heating and air conditioning system pay particular attention to p...

Page 8: ...auses soft and sooty flames resulting in soot build up throughout the heat exchanger passages Excess combustion air causes a bright roaring fire and high stack temperatures resulting in poor fuel effi...

Page 9: ...at exchanger If the plenum take off is unsuitable the supply air temperature may be measured within the first 18 inches of the first segment of supply air trunk duct If the temperature rise is outside...

Page 10: ...a long flexible plastic spout DO NOT OVER LUBRICATE Excess oil may result in premature electric motor failure Inspect the blower fan Clean it if necessary Oil Burner Maintenance Follow the instruction...

Page 11: ...up the chimney between burner cycles NOTE THE USE OF THIS CONTROL CAN OCCASIONALLY CAUSE POST COMBUSTION NOZZLE DRIP TABLE A 2 DIRECT DRIVE BLOWER SET UP BLOWER SET UP COOLING CAPACITY 0 20 in w c 0 5...

Page 12: ...5 BELT DRIVE BLOWER CHARACTERISTICS CFM External Static Pressure Inches water column Furnace Model Motor HP Motor FLA T Blower Blower Pulley Motor Pulley Turns Out 0 20 0 30 0 40 0 50 0 60 0 2274 2080...

Page 13: ...13 WIRING DIAGRAM MODEL P LBX16F14501 WIRING DIAGRAM MODEL P LBX20F19001...

Page 14: ...to spark for 10 sec a Provides continuous spark after flame is sensed to assure that burner remains lit b Turns on LED diagnostic light c Starts carryover timer i Flame and call for heat are monitore...

Page 15: ...rner Motor Solenoid Valve LED Diagnostic Light RETURNS TO IDLE STATE FLAME FLAME FLAME FLAME NO FLAME NO FLAME FLAME LOST FLAME LOST REMAINS IN IDLE STATE R7184 SEQUENCE of OPERATION LOCKOUT STATE R71...

Page 16: ...NG IMPORTANT Due to the potential hazard of line voltage only a trained experienced service technician should perform the troubleshooting procedure PRELIMINARY STEPS Check the diagnostic light for ind...

Page 17: ...ntrol If the indicator light turns off replace cad cell bracket assembly Burner starts Trouble is in thermostat circuit Check thermostat wiring connections If connections are clean and tight check the...

Page 18: ...6 Reset oil primary control by pushing in and releasing red reset button Indicator light continues to flash at 1 Hz rate Verify that the control is not in restricted mode See notes at end of this tabl...

Page 19: ...h time a call for heat is successfully completed To reset from RESTRICTED MODE press and hold the reset button for 30 seconds When the LED flashes twice the device has reset NOTE Disable function Pres...

Page 20: ...sence of light Ensure that room light is not leaking into the cad cell compartment see diagnostic light section or manually measure cad cell resistance No fuel oil Check fuel oil supply Check that all...

Page 21: ...Poor alignment between oil burner blast tube and fire pot Check alignment air tube should be centered with fire pot burner opening Oil burner head should be inch back from the inside surface of the f...

Page 22: ...erature rise Slow down blower fan if necessary Supply air temperature too cool Excessive duct losses Check supply air ductwork Seal leaky joints and seams Insulate ductwork if necessary Fan control fa...

Page 23: ...with a pair of awls or similar tool 5 Begin fastening the flue pipe flanges together from inside the blower section to the furnace section with the six 1 4 20 x 3 4 inch screws saved from the removal...

Page 24: ...t 21A Cleanout Gasket 2 per unit 22 Filter Air 20 x 20 x1 Permanent 23 Box Junction 24 Wire Harness Blower Direct Drive 25 Wire Harness Fan and LImit ITEM DESCRIPTION 26 Centre Fan 26A Relay Replaceme...

Page 25: ...ner Channel Wire 20 Access Panel Blower Door 20A Handle Door 21 Baffle Front Panel 22 Baffle Top Front Panel 23 Burner Assembly Oil 23A Motor Burner ITEM DESCRIPTION 23B Pump Oil 23C Ignitor Solid Sta...

Page 26: ...nt and or representative that can assist you Visit our website at www source1parts com for the following information 1 Search for a part or browse the catalog 2 Find a dealer or distributor 3 Customer...

Page 27: ...27 NOTES...

Page 28: ...ct to change without notice Printed in U S A 280200 UIM A 1206 Copyright by Unitary Products Group 2006 All rights reserved Supersedes 035 14289 001 Rev B 0605 Unitary 5005 Norman Products York OK Gro...

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