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11

TOOLS NEEDED FOR ASSEMBLY

• #2 Phillips screwdriver (long and short)
• Pliers

For correct hardware assembly, always 

position the lock washer between the screw 

and the flat washer.

HARDWARE PACK

NO.10-24UNC X10 Screw

X 22

NO.10-24UNC X13 Screw

X 3

Fiber Washer

X 14

ST4.2X6 Tapping Screw

X 1

Spacer

X 4

Hitch Pin

X 2

M10 Nut 

X 1

Screw for Vent

X 2

Compression Spring

X 2

1/4’’-20UNC Wing Nut

X 2

1

9

2

3

4

5

6

7

10

8

No. Description

Part Number

Qty.

1

NO.10-24UNC X10 Screw

20124-10010-250

22

2

ST4.2X6 Tapping Screw

24200-42006-136

1

3

Screw for Vent

G531-0048-9081

2

4

Fiber Washer

G431-0018-9000

14

5

Spacer

C305-0003-9000

4

6

Compression Spring

G528-0058-9000

2

7

Hitch Pin

G515-0013-9000

2

8

1/4’’-20UNC Wing Nut

33300-13000-032

2

9

NO.10-24UNC X13 Screw

20124-10013-250

3

10

M10 Nut

33401-10000-037

1

Lock Washer
Flat Washer

Screw

BEFORE ASSEMBLING THE COOKOUT™, READ THESE INSTRUCTIONS CAREFULLY.

Assemble the barbecue on a flat, clean surface.

Caution: 

Sheet metal can cause injury. Wear gloves when installing the grill. 

Summary of Contents for COOKOUT

Page 1: ...T TM CHARCOAL KETTLE ASSEMBLY MANUAL 85 3688 4 C30501 Charcoal Limited 2 Year Warranty Read and save manual for future reference Assemble your COOKOUT immediately Missing or damaged parts should be cl...

Page 2: ...could result in hazardous fires explosions property damage or serious personal injury or even death WARNING IN DIRECT SUN AND IN OPERATION YOUR COOKOUT S SURFACES WILL BECOME VERY HOT THIS COOKOUT IS...

Page 3: ...ions 7 Putting Out the Fire 8 Ash Removal 8 Maintanence and Storage 9 Cooking Tips 10 Hardware Pack 11 Parts List 12 Exploded Diagram 13 Assembly Instructions 14 Warranty Service 24 To ensure your sat...

Page 4: ...t resistant handles Do not use water to control flare ups or to extinguish charcoal as it may damage the porcelain finish Close air vents and replace the lid to extinguish charcoal To control flare up...

Page 5: ...oal DO NOT USE LIGHTER FLUID WARNING For proper air flow remove accumulated ashes from the ash catcher only after the coals are fully extinguished CHIMNEY CHARCOAL STARTER INSTRUCTIONS LIGHTING INSTRU...

Page 6: ...l recommendations are approximate Longer cooking times cold or windy temperatures will require that additional charcoal be added to reach and maintain ideal cooking temperatures ADDING CHARCOAL DURING...

Page 7: ...operation all vents should be in the OPEN position More air increases the burning temperature of the coals SHUT DOWN Closing the vent either partially or completely will help to cool down the coals Le...

Page 8: ...out making any assumptions about when the fire is completely out and completely cool WARNING o Do not store your COOKOUT until ash and coals are fully extinguished o Allow charcoal to burn out before...

Page 9: ...OUT for added protection only when cool ASH CATCHER Always wait for ash and grease to cool before removing the ash catcher and dumping in a non combustible container Wash the ash catcher with soap and...

Page 10: ...he juice the more well done the meat Avoid cross contamination Use separate trays for uncooked and cooked food Brush the grilling surface once it s cooled with a wired brush to remove any stuck on foo...

Page 11: ...0 8 No Description Part Number Qty 1 NO 10 24UNC X10 Screw 20124 10010 250 22 2 ST4 2X6 Tapping Screw 24200 42006 136 1 3 Screw for Vent G531 0048 9081 2 4 Fiber Washer G431 0018 9000 14 5 Spacer C305...

Page 12: ...Bowl Vent C305 0400 01 CB 1 Fire Bowl Vent Handle C305 0009 01 CC 1 Inner Vent C305 0008 01 CD 1 Ash Catcher C305 0010 01 CE 1 Ash Catcher Handle C305 0011 01 DA 1 Upper Cart Ring C305 0500 01 DB 1 Lo...

Page 13: ...13 EXPLODED DIAGRAM FOR 85 3688 4 C30501 AA BA CA CC CE DI DJ DG DI CB DB DF DC DE DA BE BD BC AB DD CD BB1 BB2 AC DH Extras Hardware Pack Manual F1 F2...

Page 14: ...14 ASSEMBL Y INSTRUCTIONS 1 2 6 6 1 1 X 9 X 6 DE DD DC DC DA DE DB DD DA DB DD DC DE DE DA DF DC...

Page 15: ...15 ASSEMBL Y INSTRUCTIONS 3 6 10 X 1 DJ DI DH DH DI DH DH DB 10 TIP 2 people recommended for this step 10...

Page 16: ...16 BA DA DA DG DB ASSEMBL Y INSTRUCTIONS 4 9 4 X 3 X 3 5...

Page 17: ...17 6 ASSEMBL Y INSTRUCTIONS BA BB1 BA BB2 6 2 X 1 6 3 7 X 1 X 1 X 1 B2 A1 B2 A1 B2 DA 2...

Page 18: ...18 BA CA ASSEMBL Y INSTRUCTIONS 7 6 6 1 4 X 3 X 3 3X TIP 2 people recommended for this step...

Page 19: ...19 8 ASSEMBL Y INSTRUCTIONS 9 CD 1 X 2 CD CE BE BA 1 4 5 4 X 2 X 2 X 2 X 2 A1 B2 B2 A1 A1 B2 A1 2X...

Page 20: ...20 10 BC BD BA ASSEMBL Y INSTRUCTIONS AA AC 11 B2 A1 6 3 7 X 1 X 1 X 1 B2 A1 B2...

Page 21: ...21 ASSEMBL Y INSTRUCTIONS 12 AB AA A1 A1 B2 B2 6 4 4 5 8 X 2 X 2 X 2 X 2 A1 B2 A1 2X...

Page 22: ...22 AA AB 13 ASSEMBL Y INSTRUCTIONS...

Page 23: ...23 NOTES...

Page 24: ...ure that all in stock replacement parts arrive at your home within 3 10 business days 3 Concealed Damage If damage is unnoticed until merchandise is unpacked resolve issue by contacting Coleman Custom...

Page 25: ...manbbqs com to register your product on line The purchaser shall retain a copy of the purchase invoice for future claims Winners Products excludes from its warranty the following a Accidental damage a...

Page 26: ...ucts Engineering Ltd Coleman and are registered trademarks of The Coleman Company Inc used under license 2015 The Coleman Company Inc Join the conversation facebook com colemangrills twitter com colem...

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