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Cole Parmer POLYSTAT, Installation And Operation Manual

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Contents

Cole Palmer

 

Section 5

 

  Preventive Maintenance

 ..........................................................5-1

 

  Cleaning    ...........................................................................................................5-1 

 

  Condenser  Fins ..................................................................................................5-1 

 

  Testing the Safety Features ...............................................................................5-2

 

Section 6

   Troubleshooting ............................................................................................... 6-1

 

 

Error Displays ....................................................................................................6-1 

 

  Check List  ...........................................................................................................6-3

 

Appendix

 

Serial Communications ......................................................................................1

 

 

 

Summary of Contents for POLYSTAT

Page 1: ...Immersion Circulators Manual P N U01081 Rev 01 28 11 Installation Operation...

Page 2: ......

Page 3: ...Ventilation 3 1 Electrical Requirements 3 2 Remote Temperature Sensor 3 3 External Circulation 3 4 Fluid Considerations 3 4 Fluids 3 4 Additional Fluid Precautions 3 7 Filling Requirements 3 7 Drainin...

Page 4: ...Cole Palmer Section 5 Preventive Maintenance 5 1 Cleaning 5 1 Condenser Fins 5 1 Testing the Safety Features 5 2 Section 6 Troubleshooting 6 1 Error Displays 6 1 Check List 6 3 Appendix Serial Communi...

Page 5: ...purpose Distributor s sole responsibility and the Customer s exclusive remedy for any claim arising out of the purchase of any Product is repair or replacement as described above In no event shall Dis...

Page 6: ...ii Preface Cole Palmer...

Page 7: ...r to the presence of non insulated dangerous voltage within the unit s enclosure The voltage magnitude is significant enough to constitute a risk of electrical shock This label indicates the presence...

Page 8: ...y fluid or when performing maintenance where contact with the fluid is likely refer to the manufacturer s MSDS and EC Safety Data sheet for handling precautions Ensure that no toxic gases can be gener...

Page 9: ...lmer reserves the right to change specifications without notice 350 300 250 200 150 100 50 Pressure mbar 5 10 15 20 Flow lmp 1 2 3 Force Suction 5 10 15 20 Flow lmp 500 400 300 200 100 0 100 200 300 4...

Page 10: ...2 F 35 to 150 C 31 to 302 F Bath Volume liters gallons 8 15 2 1 4 0 8 15 2 1 4 0 Cooling Capacity watts 20 C 500 800 Refrigerant R134a R404a Dimensions H x W x D mm inches 647 9 x 258 x 483 25 5 x 10...

Page 11: ...14 x 361 15 5 x 8 4 x 14 2 393 7 x 300 x 361 15 5 x 11 8 x 14 2 393 7 x 358 1 x 561 15 5 x 14 1 x 22 1 Net Weight kg lb 10 6 23 4 12 3 27 0 16 5 36 2 Stainless Steel Baths Circulators with Controller...

Page 12: ...C Ambient 50 to 212 F Ambient 10 to 100 C Ambient 50 to 212 F Ambient 10 to 100 C Ambient 50 to 212 F Bath Volume liters gallons 3 5 0 8 1 3 8 14 2 1 3 7 13 21 3 4 5 5 Dimensions H x W x D mm inches...

Page 13: ...re inadequate ventilation or corrosive materials are present Refrigerated units should be left in an upright position for 24 hours at room temperature before starting This will ensure the lubrication...

Page 14: ...onnecting device it must be easily accessible at all times Refer to the unit nameplate on the rear upper left hand corner of the unit for specific electrical requirements Voltage deviations of 10 are...

Page 15: ...nded outlet Cable connection required for proper communication between the bath and the circulator 1 2 Immersion Circulator Communications cable from bath Line cord from bath Line cord connection I O...

Page 16: ...es no responsibility for damages caused by the selection of an unsuitable bath fluid Unsuitable bath fluids are fluids which are very highly viscous much higher than 30 mPas at the respective working...

Page 17: ...its See next page for additional information Unfortunately SIL180 has a wetting tendency necessitating the occasional cleaning of the bath cover other temperatures Cole Palmer offers a range of heat t...

Page 18: ...s TIS can accelerate the rate of galvanic corrosion These contaminants can function as electrolytes which increase the potential for galvanic cell corrosion and lead to localized corrosion such as pit...

Page 19: ...r level in the circulating lines and the external system NOTE Monitor the fluid level whenever heating the fluid Before draining any fluid refer to the manufacturer s MSDS and EC safety data sheets fo...

Page 20: ...Section 3 Installation 3 8 Cole Palmer...

Page 21: ...stop the unit This button is also used to make and save changes on the controller s display screen Use this button to cancel any changes and to return the controller to its previ ous display Canceling...

Page 22: ...ed on the front of the unit to the I position Press the Start Display will appear Ensure the start symbol has a highlight box around it if not use the arrow keys to navigate to the symbol Setup Start...

Page 23: ...unit will be in the stand by mode If desired press to toggle between the Start Status Displays Status Display Stand By Mode 2 4 2 C Water Heater Running Symbol Pump Running Symbol Refrigeration Runnin...

Page 24: ...Changing the Setpoint Use the up and down navigation arrows to bring up the desired setpoint and then press The display on the Setpoint Value Window will now indicate the corre sponding setpoint s st...

Page 25: ...ressed to change a display you can press to return to the previous screen See page 4 7 See page 4 12 SP1 Menu Settings System SP1 Menu Settings System Menu Application Settings Display Options Message...

Page 26: ...y English Deutch Francais Espanol Italiano C F K 0 01 0 1 Contrast 32 Delay 60 System Warnings Faults Unit Pump Configuration Run Time Messages Level Password Reset Calibration PID Settings Setpoints...

Page 27: ...n the Start Status Displaysdoes not accurately reflect the actual temperature in the reservoir an RTA can be applied The RTA can be set 10 C 18 F As an example if the unit s temperature is stabilized...

Page 28: ...83 0 C Low Warn 2 0 C Low Fault 2 0 C 3 Highlight the desired limit and press Follow the same procedure used to change a setpoint If the Fault temperature is exceeded the unit will shut down and if e...

Page 29: ...the list of acceptable fluids Highlight the desired fluid and press to select it 1 With Pump Adjustment highlighted press to display the speeds Highlight the desired speed and press to select it Flui...

Page 30: ...ocol Standard NC Baud 19200 9600 4800 2400 1200 600 300 Parity None Odd Even Data Bits 8 7 Stop Bits 1 2 See the Appendix for additional information After setting the on and off times select Enable to...

Page 31: ...h the desired con trast showing press again 2 With Temp Resolution highlighted press Use the up down arrows to highlight the desired resolution Press Contrast 32 Menu Delay 60 sec English Deutsch Fran...

Page 32: ...ss to display the options NOTE Non refrigerated units display Bath Unknown Head 1 FW XXXXXXX A Checksum XXXX Bath C6 115V FW XXXXXXX A Menu Unit xxx hours Pump xxx hours Menu Warnings Faults Menu Syst...

Page 33: ...the desired reset option and press A confirmation message will appear press again 1 If desired highlight Reset and press to display Level User Password 1 Menu Level Factory Password 444 Reset Calibrat...

Page 34: ...complete the procedure Internal RTD xx x High xx x Low xx x Calibrate SP xx x Menu Internal RTD xx x High xx x Low xx x Calibrate SP xx x Menu Calibrate Restore User Cal Save User Cal Restore Factory...

Page 35: ...PID Tuning highlighted press to display 2 Highlight the desired PID and press to display 3 If required press to change the value Cool PID Heat PID Menu P xx x I x xx D x xx Menu P xx x I x xx D x xx M...

Page 36: ...nt of the unit to the O position Using any other means to shut the unit down can reduce the life of the compressor Always turn the unit off and disconnect it from its supply voltage before moving the...

Page 37: ...sure a long service life Substances containing acidic or alkaline substances and metal shavings should be removed quickly as they could harm the surfaces causing corrosion If corrosion e g small rust...

Page 38: ...tpoint temperature Switch on the circulator and ensure the unit shuts down at the set cut off temperature If the unit does not shut down have the unit checked by a qualified technician Acrylic unit s...

Page 39: ...e protection limit exceeded check fluid selection check environmental conditions High Temperature adjustable high temperature protection limit exceeded check limit setting check fluid selection ensure...

Page 40: ...rted internal temperature sensor Shorted RTD2 External shorted external temperature sensor Bad Calibration redo calibration High Temperature adjustable high temperature protection limit exceeded check...

Page 41: ...a high ambient temperature condition or excessively confined space Allow time for the motor to cool down Make sure supply voltage matches the unit s nameplate rating 10 Inadequate temperature control...

Page 42: ...Section 6 Troubleshooting Cole Palmer USB Driver Not Recognized If your operating system does not automatically recognize the optional driver log on to http www ftdichip com FTDrivers htm for instruct...

Page 43: ...rity and no RS 232 handshaking RS 485 offers a a slave address selection from 1 to 100 default parameter 1 The unit can be controlled through your computer s serial port by using the unit s standard 9...

Page 44: ...the chiller Do not use ASCII The framing of the communications packet in both directions is The master requests information by sending one of the Read Functions as shown in Table 1 Since no data is s...

Page 45: ...s Read High Temperature Fault CA 00 01 61 00 BE CA 00 01 61 03 qb d1 d2 cs Read Cool Proportional Band P CA 00 01 74 00 8A CA 00 01 74 03 qb d1 d2 cs Read Cool Integral I CA 00 01 75 00 89 CA 00 01 75...

Page 46: ...s Set On Off Array The Set On Off Array command is used to set and or request unit settings The master can send the array with a value of 0 turn off disable 1 turn on enable or 2 do not change 0 or 1...

Page 47: ...RTD2 Open Short High RA Temp b 2 RDT1 Open Short HPC Fault b 1 Unit Faulted Low Level Fault Warning b 0 Unit Running High Level Fault Warning Unit of Measure Index Unit 0 NONE 1 Temperature in C 2 Te...

Page 48: ...ed liquid baths Models C6 C6F C15 and C15 W7 W11 W24 W5P W14P W21P W6A W12A W19A All with control head models 1H 2H 3H Immersion circulators Models 1BR 2BR 3BR 1CL and 2CL All models rated 1 115 Volts...

Page 49: ...of Hazardous Substances Directive RoHS Cole Parmer certifies that these Polystat models contains less than the following amounts of the six RoHS banned substances with the exemption stated in Note 2 b...

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