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Cold Jet AERO2 PLT 60, Operator'S Manual, Page: 13 / 56

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Cold Jet AERO2 PLT 60 Operator'S Manual Download Page 13

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PLT 60 System Description

The PLT 60 will be supplied with the Performance Kit. This applicator kit is as follows:

 

y

3/4 in or 1 in Performance Applicator

 

y

Performance nozzle

 

y

Nozzle handle

 

y

1 in air supply hose 25 ft (7.62 meters)

 

y

3/4 in or 1 in Hybrid-Flex blast hose 20 ft (6.09 meters)

 

y

Hose carrier

 

y

Hose wrap

Summary of Contents for AERO2 PLT 60

Page 1: ...Original Instructions English September 2019 PLT 60 Operator Manual...

Page 2: ...document is error free No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise...

Page 3: ...i Contents Introduction 1 Safety 3 PLT 60 System Description 7 Operations 17 Cold Jet CONNECT 33 Maintenance 35 Warranty 39 EU Declaration of Conformity 41 Technical Schematics 43 Contact Information...

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Page 5: ...___________________________________________________________________ FREQUENCY_________________________________________________________________________________________________________ AMPS_____________...

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Page 7: ...the operator unparalleled control for dry ice cleaning and other applications y y The Advanced Air Flow System reduces pressure loss as the air flows straight through the system which also decreases...

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Page 9: ...CO2 in solid form The temperature of dry ice is 78 9 C 109 F Avoid coming into direct contact with dry ice as it may cause severe tissue damage Study the material safety data sheet MSDS of dry ice CO2...

Page 10: ...s or red prohibited action circles Symbol Definition General Warning Cold Temperature Warning Pressurized Material Ejection Hazards Electrostatic Discharge Warning Asphyxiation Warning Wear protective...

Page 11: ...build up of carbon dioxide gas If used indoors or other confined space a CO2 detector should be used to monitor for excessive unsafe levels of CO2 gas and provide a suitable warning WARNING Ensure th...

Page 12: ...ne if a supply cord or important parts of the machine are damaged e g safety devices high pressure hoses applicator WARNING Inadequate extension cords can be dangerous If an extension cord is used it...

Page 13: ...Performance Kit This applicator kit is as follows y y 3 4 in or 1 in Performance Applicator y y Performance nozzle y y Nozzle handle y y 1 in air supply hose 25 ft 7 62 meters y y 3 4 in or 1 in Hybri...

Page 14: ...4 mm Advanced combination material flex hose Applicator in 19 mm Performance Applicator with on off air only light control 1in 25 4 mm Performance Applicator with on off air only light control Control...

Page 15: ...9 PLT 60 Components Hopper Lid Parking Brake Power Supply Connection Control Cable Connection Blast Hose Connection Emergency Stop Static Ground Reel HMI Screen Rotary Encoder Dial Power Button...

Page 16: ...l 106S 6 50cfm 80psi 1 4m 3 min 5 5 bar 0 6 in 1 5 cm 1 3 lbs min 0 5 1 4 kg min 6 in 15 2 cm Anodized Aluminum 110S 6 50cfm 80psi 1 4m 3 min 5 5 bar 0 6 in 1 5 cm 1 3 lbs min 0 5 1 4 kg min 10 in 25...

Page 17: ...SST 307A90H 8 100cfm 80psi 2 8m 3 min 5 5 bar 0 75 in 1 9 cm 2 4 lbs min 0 9 1 8 kg min 7 x 5 3 in 17 8 x 13 5 cm Polymer Coated SST 307A90V1 100cfm 80psi 2 8m 3 min 5 5 bar 1 in 2 5 cm 2 4 lbs min 0...

Page 18: ...5 lbs min 1 4 2 3 kg min 5 in 12 7 cm Aluminum 508M 8 MERN Technology 150cfm 80psi 4 3m 3 min 5 5 bar 0 6 in 1 5 cm 3 5 lbs min 1 4 2 3 kg min 8 in 20 3 cm Aluminum 523M1 MERN Technology 150cfm 80psi...

Page 19: ...ar 1 in 2 5 cm 2 4 lbs min 0 9 1 8 kg min 12 in 30 5 cm Aluminum 312V2 100cfm 80psi 2 8m 3 min 5 5 bar 1 8 in 4 6 cm 2 4 lbs min 0 9 1 8 kg min 12 in 30 5 cm Aluminum 323V1 100cfm 80psi 2 8m 3 min 5 5...

Page 20: ...from the home screen while other options can be found on other screens To access these other screens using the rotary encoder dial navigate to the settings screen and press to select Continue to navi...

Page 21: ...15 Figure 2 Home Screen Figure 3 Settings Screen...

Page 22: ...by changing colors Green is normal yellow or orange is a warning and red is critical and needs attention The above illustration indicates the level of the dry ice in the hopper Figure 5 Numeric Color...

Page 23: ...al damage that may have occurred during transport Refer to the packing slip for a list of the components shipped with the machine Contact Cold Jet if any damage has occurred to the shipping container...

Page 24: ...Strap the PLT 60 transversely as shown Strapping the PLT 60 for long periods of time is not advised To transport short distances using a fork lift use the method illustrated Secure the PLT 60 before l...

Page 25: ...ing Down the PLT 60 on page 26 Personal Protective Equipment PPE WARNING Only trained and or certified personnel should operate the PLT 60 WARNING Do not operate the PLT 60 without proper PPE Prior to...

Page 26: ...e PLT 60 Always use two wrenches to install and remove hoses and accessories on the PLT 60 CAUTION When attaching the blast hose make sure to put a 1 wrench on the SST base connection of the rotary un...

Page 27: ...rd to the PLT 60 and then to an appropriate electrical outlet see PLT 60 Data on page 8 The power button on the control panel will turn red 7 Attach the air supply hose to the front of the PLT 60 Maxi...

Page 28: ...e appropriate air quality the machine is specified for The compressed air must have a low moisture level for optimal and continued performance It is recommended that the moisture content of the supply...

Page 29: ...he II button again will set the system to OFF b Using the rotary encoder dial navigate to the feed rate indicator on the home screen and adjust it to the maximum setting c On the applicator pull the t...

Page 30: ...d by the operator in the advanced menu of the PLT 60 to adjust the frequency and time of the thumper The PLT 60 is equipped with a magnetic switch on the safeguard grate for safety Should the safeguar...

Page 31: ...e status light will be solid red when the hopper is full and start flashing when the hopper level is low to empty b On the control panel the hopper level is indicated by the color of the hopper icon G...

Page 32: ...e hopper then close the lid CAUTION Be careful to avoid coming into contact with the doser at the bottom of the hopper 2 On the applicator a Press the air and dry ice button II to activate green light...

Page 33: ...matically bleeds for approximately two seconds every 30 minutes of trigger time during operation 5 When all the air pressure is bled off disconnect the air supply hose from the PLT 60 6 Unplug the pow...

Page 34: ...f the password entry screen and press the dial once 3 Select a number and press the dial again to enter the selected number 4 Repeat until three numbers have been populated 5 Dial to the bottom save i...

Page 35: ...gs then recipes 2 To select a recipe a Using the rotary encoder dial navigate to the Recipe Menu A b Rotate the dial left or right to scroll through recipes 1 9 B c Press the dial to select the desire...

Page 36: ...To change the units of measurement A a Using the rotary encoder dial navigate to units and press to select b Toggle between US standard LB PSI F or metric KG BAR C and press to select 3 To change the...

Page 37: ...ppears if the emergency stop has been activated or the safeguard grate has been removed When the reset screen appears first correct the issue If the emergency stop has been activated reset the emergen...

Page 38: ...with Cold Jet s technical service personnel which will send a sustained burst of more detailed operating data for help in evaluating technical issues To initiate the diagnostic mode hold the rotary e...

Page 39: ...page scan any of the QR code labels on the machine or attached inside this operator manual This will take you to a support site unique to this machine providing online manual s warranty information te...

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Page 41: ...such as cuts or kinks y y Inspect power connections for cuts or worn surfaces Repair or replace as necessary y y Inspect fittings on the applicator for loose or improper connections and correct as nec...

Page 42: ...line y y Check supply pressure y y Replace air filter y y Select a pressure equal or lower than the supply pressure Doser Current Fault Occurs when the current goes above 4A Becomes an error when the...

Page 43: ...button on the PLT 60 to turn the machine OFF 3 Unplug the machine wait 15 seconds and plug it back in to reboot the machine 4 If the above does not work please contact Customer Support see Contact Inf...

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Page 45: ...to replace the defective parts all as warranted CJ may replace the Equipment in its entirety at its discretion Any claim must be made in writing to CJ within 30 days after the defect is discovered an...

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Page 47: ...Equipment Harmonized standards applied EN ISO 12100 2010 EN ISO 13732 3 2008 EN ISO 14119 2013 EN 60204 1 2006 A1 2009 EN ISO 13849 1 2015 EN ISO 14120 2015 EN 1037 1995 A1 2008 EN ISO 13850 2015 EN I...

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Page 49: ...43 Technical Schematics Assembly Drawing with Pneumatic Schematics 2A0347 44 45 Electrical Schematics 6G0545 46 47...

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Page 55: ...____________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________...

Page 56: ...576 8981 Email soporte coldjet com Belgium Cold Jet bvba European Headquarters Zone 1 Researchpark 330 B 1731 Zellik Phone 32 0 13 53 95 47 After Hours Support 1 513 576 8981 Email service eu coldjet...

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