Cobalt Digital Inc 190 Manual Download Page 1 | Manualshive

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Cobalt Digital Inc 190 Manual Download Page 1

1998 COBALT BOATS

INTRODUCTION

Your new Cobalt is a high quality, luxury marine vehicle, designed and built to
provide safe and pleasurable boating. It is manufactured from the finest materials
available, to the highest standards in the industry. Like a fine automobile or aircraft,
given good care, regular service, and proper operation, your Cobalt will deliver
outstanding performance for many years.

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Summary of Contents for 190

Page 1: ...nd built to provide safe and pleasurable boating It is manufactured from the finest materials available to the highest standards in the industry Like a fine automobile or aircraft given good care regular service and proper operation your Cobalt will deliver outstanding performance for many years i ...

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Page 3: ...ion in Coastal and Intra Coastal Waters 1 2 2 MARINE SAFETY STANDARDS General 2 1 3 INTERIOR EXTERIOR CARE Vinyl Interior Upholstery Care 3 1 Care and Cleaning of Vinyl 3 1 Dark Storage Areas 3 3 Leather Care 3 3 Vacuuming 3 3 Carpet Care 3 4 Canvas Top Care 3 4 Fiberglass Finish Care 3 5 Stainless Steel Trim and Hardware Care 3 6 4 BOAT OPERATION Erecting Canvas Top 4 1 Side Curtains Stern Curtai...

Page 4: ...ng 4 14 Deck Hatch 4 15 Fuel Filling 4 15 Head Compartment 4 16 Side Bench Seat 272 4 16 Swim Platform 4 16 Telescoping Anchor Light 4 17 Shaft Alignment Ski boat models only 4 17 Packing Seal Ski boat models only 4 17 Refrigerator 4 18 110 VAC Operation 4 18 Shore Power 4 18 Hot Water Tank 4 18 Cabin Electric Panel 4 19 Stove 4 19 Shower Compartment 4 19 Water System 4 19 Air Compressor 4 20 Batt...

Page 5: ...ge 6 1 Fuel Requirements 6 3 Circuit Breakers 6 3 Fuses 6 3 Lighting Bulb Replacement 6 4 Specifications 6 5 7 WARRANTY PROCEDURE AND OWNER RESPONSIBILITY The Cobalt Warranty 7 1 Owner Responsibility 7 2 Extended Powertrain Warranty 7 3 If You Sell Your Cobalt 7 3 8 TROUBLE SHOOTING Engine Won t Start 8 1 Starter Won t Crank 8 2 Engine Runs Erratically 8 2 Engine Vibrates 8 2 Engine Runs But Boat ...

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Page 7: ...Act of 1971 FBSA 71 established minimum safety standards for boats and associated equipment specified by the U S Coast Guard In addition the National Marine Manufacturers Association and the American Boat and Yacht Council work with boat builders to develop voluntary standards that exceed base requirements The safety equipment on your Cobalt meets or exceeds the standards of the U S Coast Guard N ...

Page 8: ...help make unexpected events more manageable Anchor and anchor line Compass Area charts First aid kit Distress signals flag for daylight flares for darkness Flashlight and spare batteries Portable radio Tool kit NAVIGATION ON INLAND LAKES Boats operating on inland lakes may be required to comply with local City County State and Federal regulations concerning equipment navigation and environmental i...

Page 9: ... a wide range of activities aimed toward the promotion and improvement of all aspects of boating Members include manufacturers of boats engines and marine equipment of all types One division of the N M M A provides an inspection and certification program to members Inspections are performed to the rigid and detailed standards of the A B Y C and certification requires compliance with all applicable...

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Page 11: ...e considered inclusive although it does represent a large selection of sunscreens which are known to stain vinyls even treated with PreFixx In actuality almost any sunscreen with a high percentage two percent or above of active ingredients is a potential stainer Special care should be taken to prevent dark colored rubber products from coming in contact with the vinyl upholstery The optional moorin...

Page 12: ... clean cloth Step 3 cleaners Strong active cleaners to be applied with a soft cloth or damp sponge Use no more than six rubs if stain persists contact manufacturer Dry with another cloth then rinse with clear water and dry Nail polish remover acetone water It is extremely important to clean the stained area as quickly as possible making sure the recommended cleaning steps are followed in order Rec...

Page 13: ...ergent cleaner such as a bar of Ivory soap or Amway L O C Apply the soap to a clean wet sponge wash then rinse well Let air dry naturally For Butter Oil or Grease wipe excess butter oil or grease off the leather with a clean dry cloth then leave it alone as the spot should dissipate into the leather in a short period of time Do not apply water or try to wash a butter oil or grease spot Do Not Use ...

Page 14: ...s Mold and mildew can be avoided by keeping the canvas clean and well ventilated Dirt can create a starting point for mold when moisture is present Cleaning periodically with a mild detergent and water while unit is erected on the boat will extend the canvas life and provide a better appearance Cleaning can be accomplished with a sponge soft scrub brush or by using one of the serve yourself car wa...

Page 15: ...ins aft curtains tonneau covers etc for long term storage These tops were not designed for long term storage and do not provide good protection for your boat Adequate ventilation is not possible and mold mildew will form For more information on appropriate covering for long term storage please see your Cobalt Dealer FIBERGLASS FINISH CARE The finish on your Cobalt is known as gelcoat The gelcoat u...

Page 16: ...l alloys that employ base materials such as nickel chromium and molybdenum in varying portions Each blend possesses different characteristics in terms of strength durability finish quality and rust and corrosion resistance These materials are used to produce parts that are cosmetically superior to regular carbon steel are rust and corrosion resistant yet retain favorable physical properties for fu...

Page 17: ...ler for further information 6 Use of a good breathable storage cover will provide additional protection THESE SOLVENTS ARE HIGHLY FLAMMABLE EXERCISE PROPER CARE IN CLEANING AND NOTIFY PERSONNEL IN AREA OF DANGER WEAR RUBBER GLOVES DURING ALL CLEANING ACTIVITY USE CAUTION IN CLEANING AROUND STITCHING AND WOODEN OR OTHER DECORATIVE TRIM SINCE THESE SOLVENTS COULD SERIOUSLY DAMAGE SUCH AREAS ...

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Page 19: ...2 Attach top bow ends to top mounts on each side of the boat Use quick disconnect pins 3 Remove storage boot and unroll canvas top 4 Open frame and snap front of canvas to windshield 5 Snap the straps to the eyelets on the windshield frame or deck 6 Adjust straps for tight fit 4 1 4 4 COBALT ...

Page 20: ...stall Convertible Top as outlined 2 Remove Camper Top from storage area 3 Attach legs to Camper Top mounts toward rear of boat on each side of the boat 4 Remove storage boot and unroll Camper Top canvas 5 Open Camper Top frame and zip front of Camper Top canvas to rear of Convertible Top 6 Zip side curtains to Convertible Top 7 Zip aft curtain to Camper Top starting at the center rear of the curta...

Page 21: ...ENTILATED WHEN ENGINE IS RUNNING BIMINI TOP OPTIONAL 1 Due to the length of the bows there is no storage provided for the optional bimini top on some models 2 Attach top bow to top mount on each side of the windshield wing 3 Install support legs to top and mounting brackets on the deck aft of the windshield Some models use adjustable straps in lieu of the support legs 4 Attach forward straps to th...

Page 22: ...alk thru doors 2 Starting at bow and working aft snap cover to boat 3 Close windshield center door and snap the canvas to the underside of the door 4 Install the adjustable tonneau cover pole adjust to tent the cover 5 Walk thru doors may be closed if desired COBALT COBALT ...

Page 23: ...n tightly enough in trailering conditions to keep them from moving around slightly on the gelcoated fiberglass surface This movement can damage the gelcoat causing a dullness or even scratching For storage we recommend an optional mooring cover made of marine canvas duck that has the ability to breathe and properly protect the gelcoat finish on the deck of your Cobalt Do not use convertible tops s...

Page 24: ...OULD BE LINE DRIED UNDER NO CIRCUMSTANCE ARE THESE FABRICS TO BE STEAM PRESSED AT A DRY CLEANER If leaking occurs after washing this may be the result of insufficient rinsing If the fabric continues to leak after a very thorough rinsing it may be necessary to apply a coat of air drying water repellent This should be done on a warm sunny day giving the application sufficient time to completely dry ...

Page 25: ...ual The motor box raises and lowers manually Do not allow to slam shut when closing Electric The electric motor box assembly is controlled by a switch on the dash If you experience a battery failure the assembly can be opened manually In the 272 make sure the side seat is completely closed or the electric motor box will not open THE MOTOR BOX IS HEAVY WHILE OPENING MANUALLY ASK A PASSENGER TO PROP...

Page 26: ... engine owner s manual supplied with your boat concerning the oil pressure the engine in your boat should attain 6 Temperature Gauge Temperature may fluctuate slightly while running Maximum temperature may vary depending on type of engine SHOULD WATER TEMPERATURE REACH 180 DEGREES FAHRENHEIT YOUR ENGINE IS OVERHEATING AND SHOULD BE CHECKED IMMEDIATELY FOR PROBABLE CAUSE 7 Trim Gauge Shows the posi...

Page 27: ...e operation of this unit Consult your Cobalt Dealer for further information 17 Water Temperature Gauge Indicated outside water temperature Most accurate when engine is off 18 Compass Your Cobalt may be standard or optionally equipped with a Faria Compass The sensor is located either in the anchor locker or in a cockpit storage area and is adjustable Please consult your Cobalt dealer for further in...

Page 28: ...OT JAM THE THROTTLE LEVER FORWARD OR BACKWARD POWER TRIM General The power trim changes the drive unit angle in reference to the transom of the boat Regardless of engine type a few basic operating techniques should be applied 1 The drive unit should be lowered fully prior to initial acceleration 2 After the boat has attained planing speed the trim should be raised for maximum speed and handling ch...

Page 29: ...orque to any significant degree If you encounter movement in the steering wheel when released please check with your dealer It may be necessary to adjust the power steering assembly These adjustments should only be made by a qualified service person The steering system in your Cobalt is one of the most important systems and should be checked on a regular basis by an Authorized Cobalt Service Deale...

Page 30: ... EXPLOSION HAZARD INSPECT SYSTEM REGULARLY EXAMINE FUEL SYSTEM FOR LEAKS OR CORROSION AT LEAST ANNUALLY NMMA 1990 NO 200 WARNING GASOLINE VAPORS CAN EXPLODE BEFORE STARTING ENGINE CHECK ENGINE COMPARTMENT FOR GASOLINE OR VAPORS OPERATE BLOWER FOR 4 MINUTES RUN BLOWER BELOW CRUISING SPEED WARNING SECURE DOOR WHEN CRUISING DO NOT SIT STAND OR PLACE HEAVY OBJECTS ON DOOR KEEP CABIN DOOR CLOSED WHEN E...

Page 31: ...Y CAUSE LOSS OF CONTROL COBALT CHECK LIST For maximum enjoyment and safety check each of these items BEFORE you start your engine DRAIN PLUG Securely in place LIFE SAVING DEVICES One for every person on board STEERING SYSTEM Working smoothly and properly FUEL SYSTEM Adequate fuel Leaks Fumes BATTERY Fully charged Proper water level ENGINE In neutral CAPACITY PLATE Are you overloaded WEATHER CONDIT...

Page 32: ...OAT IT CAN ONLY BE USED FOR WATER SKIING IT IS NOT STRESSED FOR TOWING ANOTHER BOAT OR FOR PARASAILING THE TRANSOM MOUNTED EYES SHOULD BE USED FOR PULLING A HEAVIER LOAD FOLD DOWN BOARDING LADDER THIS LADDER MUST ONLY BE USED WHILE ENGINE IS OFF See warning label section Be sure ladder is raised and secured prior to starting engine Caution should be used while using this ladder DO NOT USE BOARDING...

Page 33: ...E A RAISED HATCH FOR A SUPPORT OR HAND HOLD WHILE ON THE DECK BE SURE HATCH IS FIRMLY SECURED WHILE UNDERWAY FUEL FILLING The fuel system in your Cobalt is externally vented allowing air into the fuel tank as the engine uses fuel and as the tank is being filled The chrome vent fitting is on the side of the boat When filling your Cobalt a small amount of overflow can occur when the tank becomes ful...

Page 34: ...y reverse the process 4 Make sure the side seat is securely closed or the electric motor box will not work Do not attempt to raise the motor box manually with this seat open or damage to the seat will occur RETRACTABLE SWIM PLATFORM 272 1 The battery switch must be in the ON position to operate the platform 2 Can be raised or lowered by operating the toggle switch on the upper back deck or by the ...

Page 35: ...will continue flashing the S O S until it is toggled again The light will then light constantly You may turn the anchor light off in either mode and it will retract automatically SHAFT ALIGNMENT SKI BOAT MODELS ONLY The alignment of the transmission and propeller shaft is factory set to within a maximum of 0 003 inches Noise and vibration will result if the transmission and propeller shaft become ...

Page 36: ...operate the battery charger follow the above procedure and turn on the switch marked battery charger With the battery charger operating any of the 12 VDC systems i e refrigerator lighting etc can be used without fear of running the ship s batteries low The shore power system is protected by circuit breakers located in the glasses bottle storage compartment directly behind the refrigerator on the p...

Page 37: ...hould be used when there is only one circuit available at your shore station If it is set up in this manner air conditioning cannot be used Once the main master switch es is energized the appropriate function can be energized using the switches as noted Note that each switch is a circuit breaker type switch STOVE 293 ONLY The cabin mounted single burner electric stove operates only on 110 VAC when...

Page 38: ... by the indicator light on the panel The windlass can be operated at the driver s helm indicator light must be illuminated or from the foredeck There are foot operated switches located under the anchor locker door The Windlass system can also be operated manually In the anchor locker on the foredeck you will find a crank housed in a storage pouch on the aft bulkhead of the locker Please consult th...

Page 39: ...nd the manuals supplied with your GPS to take advantage of the system to it s fullest capability WASTE WATER INDICATOR GAUGE OPTIONAL 293 ONLY The indicator system shows the level of water in the water tank 31 gallon capacity and the holding tank 25 gallon capacity The panel is a three light panel and indicates as follows Water Tank Red Light Empty Amber Light Full Amber Green Lights Full Waste Ta...

Page 40: ...d attitude is obtained 5 After desired attitude is obtained one trim tab may be adjusted independently of the other to compensate for listing 6 Make it a habit to raise both tabs each time the boat is slowed to less than planing speed If in doubt raise the tabs completely and repeat the procedure EXTRA BATTERY AND SWITCH OPTIONAL DOES NOT APPLY TO 293 This option gives you the ability to isolate t...

Page 41: ... a solid medium in one revolution Operational characteristics of your boat including its speed may change due to several factors atmospheric conditions additions of extra equipment and accessories or passengers marine growth on the bottom and engine condition Other factors include damage to the prop s tides water temperature and direction of wind Some of these factors are directly correctable by r...

Page 42: ...79 1 89 205 14 1 4 x 21 RH 3850302 5 190 Volvo 4 3GS DP 4 BBL 2 32 NA 205 F5 3851495 6 190 Volvo 4 3Gi SX Throttle Body 1 79 1 89 205 14 1 4 x 21 RH 3850302 5 190 Volvo 4 3Gi DP Throttle Body 2 32 NA 205 F5 3851495 6 190 Volvo 5 0GL SX 2 BBL 1 60 1 79 220 14 1 4 x 21 RH 3850302 5 190 Volvo 5 0GL DP 2 BBL 1 95 2 32 220 190 Volvo 5 0Gi SX 2 BBL 1 60 1 79 250 14 1 4 x 21 RH 3850302 5 190 Volvo 5 0Gi ...

Page 43: ...43 220 22 s Merc 5 0L EFI ALpha Throttle Body 1 47 1 62 240 14 5 x 19 48 7812040 22 s Merc 5 0L EFI Bravo 1 Throttle Body 1 65 NA 240 15 1 4 x 19 RH 48 13700A45 22 s Merc 5 0L EFI Bravo 3 Throttle Body 2 20 2 43 240 22 s Merc 5 7L ALpha 2 BBL 1 47 1 62 250 14 5 x 19 48 7812040 22 s Merc 5 7L Bravo 1 Throttle Body 1 65 NA 250 22 s Merc 5 7L Bravo 3 2 BBL 2 20 2 43 250 24 s 48 823665A6 66A6 22 s Mer...

Page 44: ...ravo 3 Multi Port 2 00 2 20 310 26 s 48 823667A6 68A6 23 s Merc 454 Mag MPI Bravo 1 Multi Port 1 50 1 65 385 14 5 8 x 23 RH 48 13704A41 23 s Merc 454 Mag MPI Bravo 3 Multi Port 1 81 2 20 385 26 s 48 823667A6 68A6 23 s Merc 502 Mag MPI Bravo 1 Multi Port 1 50 1 65 415 14 1 4 x 25 RH 48 13706A45 23 s Merc 502 Mag MPI Bravo 3 Multi Port 1 81 2 20 415 28 s 48 823669A6 70A6 23 s Volvo 5 0GL SX 2 BBL 1 ...

Page 45: ... 95 315 F5 3851495 6 Model Mfgr Engine s Drive Fuel system std ratio Option php Prop Dscpt Mfg part 293 Merc 7 4L MPI Bravo 1 Multi Port 1 50 1 65 310 293 Merc 7 4L MPI Bravo 3 Multi Port 2 00 2 20 310 22 s 48 823663A6 64A6 293 Merc 454 Mag MPI Bravo 1 Multi Port 1 50 1 65 385 293 Merc 454 Mag MPI Bravo 3 Multi Port 2 00 2 20 385 24 s 48 823665A6 66A6 293 Merc 502 Mag MPI Bravo 1 Multi Port 1 50 1...

Page 46: ...F5 3851495 6 293 Volvo Twin 5 0GL SX 2 BBL 1 60 1 79 220 293 Volvo Twin 5 0GL DP 2 BBL 1 95 2 32 220 293 Volvo Twin 5 0Gi SX Throttle Body 1 60 1 79 250 21RL LH SS 3850309 318 1 293 Volvo Twin 5 0Gi DP Throttle Body 1 95 2 32 250 F6 3851496 4 293 Volvo Twin 5 7GS SX 2 BBL 1 51 1 60 250 293 Volvo Twin 5 7GS DP 2 BBL 1 95 2 32 250 F7 3851497 2 293 Volvo Twin 5 7GSi SX Throttle Body 1 51 1 60 280 293...

Page 47: ...AGE Store your Cobalt with the bow slightly elevated i e the same attitude as if the boat were floating at rest Remove the transom drain plug If the boat is stored with the bow down moisture will not be able to move to the engine bilge area and out of the boat Mold and mildew may form as a result of the inability of moisture to escape Store all bow cushions in the open position and open all storag...

Page 48: ...signed The canvas listed in items 1 and 2 are made of Sunbrella an acrylic material Acrylic does not breathe as well as canvas duck therefore all moisture cannot escape the boat when covered The mooring cover listed in item 3 is made of marine canvas duck 1 Canopy Top Side Curtains Stern Curtain Camper Top Bimini Top Day or Night Boating Not designed for storage use 2 Bow Tonneau Cockpit Tonneau T...

Page 49: ...LD BE USED AT ALL TIMES CIRCUIT BREAKERS Most electrical standard equipment devices are controlled with circuit breakers These breakers will activate if overloaded and cut power to the switch To restore power simply push the breaker button in and release Breakers do not require fuse replacement The 190 breaker panel is located under the dash FUSES Some electrical components have in line fuses in t...

Page 50: ...hts Open Bulb Utility Light 1004 or 211 Cuddy Cabin Reading Light 1141 Black Rectangular Courtesy Light 1044 Chrome Courtesy Light Round 90 Overhead Console Light GE 912 Dome Light 211 Instrument Lights Tachometer 194 SF2 Speedometer 194 SD2 Voltmeter 658 S11 Oil Pressure 658 SH2 Temperature 658 SC2 Fuel 658 SC2 Trim 658 SC2 ...

Page 51: ...Freeboard aft 26 66 cm Transom Height 48 121 cm Bridge Clearance 57 144 cm 272 Centerline 27 3 8 3 m Beam 8 6 2 59 m Dry Weight 4930lbs 2236 kg Deadrise 20 deg 20 deg Fuel Capacity 97 gal 367 l Draft drive up 23 58cm Freeboard fwd 39 99 cm Freeboard aft 34 86 cm Transom Height 52 132 cm Bridge Clearance 60 152 cm 293 Centerline 28 10 8 8 m Beam 9 6 2 89 m Dry Weight single 6950 lbs 3051 kg Dry Wei...

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Page 53: ...rols batteries or other equipment or accessories which are separately warranted by the manufacturers thereof appropriate adjustments therefore being provided by the respective manufacturer 2 engines or accessories installed by persons or parties other than Cobalt Boats 3 windshield leakage upholstery damage carpet damage and gelcoat damage and 4 any Cobalt boat which has been altered subject to mi...

Page 54: ...ined personnel of Cobalt Boats whose decision will be final Transportation to and from an authorized Cobalt Boats dealer and or to and from the Cobalt Boats plant in Neodesha Kansas for warranty repairs shall be at the owners expense In no event shall the liability of Cobalt Boats under this warranty exceed the purchase price of the specific item or items to which this warranty relates This warran...

Page 55: ...r s recommended instructions You must keep in your possession records of all service performed should the extended powertrain warranty be needed This is to prove the required maintenance has been performed If you have any questions referencing your Extended Powertrain Warranty please contact your Cobalt dealer IF YOU SELL YOUR COBALT Your warranties are transferable If you sell your Cobalt to anyo...

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Page 57: ...ith a screw driver handle to free needle valve Damp spark plugs Dry spark plug ceramic with clean dry cloth High tension leads wet and or loose Dry and tighten connections at spark plugs distributor and coil No spark Check for loose connections on coil No spark Check high tension lead on coil WHENEVER CHECKING FOR ELECTRICAL PROBLEMS USE EXTREME CAUTION GASOLINE IS FLAMMABLE Water in fuel supply o...

Page 58: ...ns and corrosion Clean connections and tighten Starter connections loose Check connections and tighten If solenoid clicks when attempting to start engine check battery connections If condition persists see your Authorized Cobalt Service Dealer ENGINE RUNS ERRATICALLY Automatic choke out of adjustment See your Authorized Cobalt Dealer Water and or dirt in fuel filter Clean and inspect filter GASOLI...

Page 59: ...k cooling system Remove weeds from water intake Check alternator belt tension Boat overloaded Reduce load Boat trim Distribute boat load evenly Improper propeller selection Select proper propeller pitch and diameter See chart in owner s manual Excessive bilge water Check for excessive water drain bilge Boat hull condition Clean if marine growth is present FUEL INJECTION ENGINES Fuel injection engi...

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Page 61: ...SERVICE RECORD 9 1 9 9 DATE HOUR READING SERVICE PERFORMED ...

Page 62: ...9 2 SERVICE RECORD 9 DATE HOUR READING SERVICE PERFORMED ...

Page 63: ...9 3 SERVICE RECORD 9 DATE HOUR READING SERVICE PERFORMED ...

Page 64: ...9 4 SERVICE RECORD 9 DATE HOUR READING SERVICE PERFORMED ...

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