background image

It is recommended that the fire is inspected/serviced
annually by a competent person (e.g. A Corgi Registered
Installer).

It is recommended that the flue is checked for debris.

Turn off the gas supply before commencing any servicing.

After any servicing 

ALWAYS

check for gas soundness

and carry out a spillage test as detailed in the section
‘CHECK FOR CLEARANCE OF PRODUCTS OF
COMBUSTION’.

RE-ASSEMBLE PARTS IN REVERSE ORDER.

At yearly intervals, turn off and allow to cool down. Check
all coals, pilot burner/ignition burner unit, for soot/debris
deposits. These can cause imperfect flame appearance
and should be removed by lightly vacuuming. Replace all
misplaced coals and re-light.

NOTE:

On failure of either the pilot burner/ignition unit or

main control valve, repairs should be carried out by a
competent person.

For LPG Appliances Only

Because of the nature of L.P. Gases, there could be
excessive soot particles deposited on the refractories,
therefore it is recommended that this should be checked
at six monthly intervals, by turning off and allowing to
cool down. Check all coals, pilot/ignition unit for soot or
debris deposits. These can cause imperfect flame
appearance and should be removed by lightly vacuuming.
Replace all misplaced coals and re-light.

RENEWING PILOT BURNER/IGNITION UNIT - SEE
FIG. 28

1. Isolate gas supply.
2. Remove all coals and store in a safe place.
3. Disconnect main 8mm gas supply pipe from restrictor

valve.

4. Loosen and remove 2 clamping brackets. See Fig. 12.
5. Remove firebed from appliance by pushing up from 

underneath, tilt forward to clear spindle and tap from 
front of support tray. Lift fire bed clear of appliance.

6. Undo and remove the thermocouple nuts from the 

rear of the control valve.

7. Disconnect and remove piezo ignition wiring from 

ignition electrode.

8. Undo and remove the gas supply pipe from the 

bottom of pilot burner.

9. Undo and remove 2 x 4mm locating nuts or studs on 

pilot/ignition unit. Remove unit.

10. Replace with new unit and reassemble in reverse 

order. Ensure coals are positioned as in section 
‘LAYING THE FUEL BED’.

RENEWING CONTROL VALVE - SEE FIG. 28

1. Proceed as Steps 1 to 5 in section ‘RENEWING PILOT

BURNER/IGNITION UNIT’.

2. Undo and remove the main burner gas supply pipe.
3. Undo and remove pilot gas supply pipe located on the

body of the main valve.

4. Remove control knob by pulling firmly.
5. Remove control knob cover.
6. Remove main valve unit by removing 2 x 4mm 

securing screws .

7. Replace with new unit and reassemble in reverse 

order.

SERVICING

SERVICING PROCEDURE

26

DESN 512261

FIG. 28

CONTROL

KNOB

CONTROL VALVE/

PIEZO UNIT

OXYPILOT

ASSEMBLY.

Summary of Contents for REMBRANDT 18G/L

Page 1: ...WARNING This information is a copy of an original archive therefore Aga cannot be held responsible for its continued accuracy ...

Page 2: ...ESE INSTRUCTIONS BEFORE USING INSTALLING AND SERVICING THIS APPLIANCE REMEMBER when replacing a part on this fire use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by AGA RAYBURN 06 01 EINS 512247 ...

Page 3: ...G COALS 10 MAINTENANCE 10 REPLACEMENT ITEMS 10 INSTALLATION AND SERVICING SECTION 11 TECHNICAL DATA 12 THE LOCATION 13 INSTALLATION INSTRUCTIONS 13 THE FLUE 14 AIR SUPPLY 15 EFFECT OF EXTRACTION FAN 15 APPLIANCE ASSEMBLY 16 FITTING THE FLUE CAP 16 ASSEMBLY OF FINIALS 16 FLUE CONNECTION 17 INSTALLING THE APPLIANCE 17 18 GAS CONNECTION 19 LAYING THE FUEL BED 20 23 COMMISSIONING 24 TO LIGHT THE PILOT...

Page 4: ...CONTROL COVER PANEL ACCESS MAIN FIRE CONTROLS To Open Lift control cover panel from lower edge as shown and slide into open position DESN 512256 DESN 512257 CONTROL KNOB 3 ...

Page 5: ... to ensure that the necessary personal protective clothing is worn when handling where applicable the pertinent parts that contain any of the listed materials that could be interpreted as being injurious to health and safety see below for information Firebricks Fuel beds Artificial Fuels When handling use disposable gloves Fire Cement When handling use disposable gloves Glues and Sealants Exercise...

Page 6: ...Users Guide 5 ...

Page 7: ...liance should never be covered with combustible flooring or material Do not obstruct the space beneath the appliance The Coalbrookdale Rembrandt 18G L Gas Fire has been designed similar to a solid fuel fire to relevant safety standards but during use many parts of the appliance can become HOT to touch We recommend that you provide and secure a fireguard complying with BS 6539 when the room is used...

Page 8: ...r a few hours operation open windows and door if required NOTE No additional coals to be used other than those supplied with the fire NOTE THE CERAMIC FIBRE BLANKET SHOULD NOT BE REMOVED FROM THE BURNER NOTE The appliance has a gas consumption similar to that of a small boiler i e 37500 Btu 11kW Therefore it is essential that the gas supply pipe work is of a size that will allow for the correct fl...

Page 9: ...lot has not lit repeat the operation If the pilot flame will not light after repeated attempts seek advice from your installer servicing company Once the pilot is lit continue to hold in the control knob for a further 10 15 seconds to establish the pilot When the control is released the pilot should remain alight If the pilot fails to remain alight repeat the operation Once pilot is established tu...

Page 10: ...in on its HIGH setting for 10 minutes before turning to the LOW position Turn control valve knob clockwise to the LOW position The flames will reduce but remain alight Depress the knob slightly and turn clockwise to the PILOT position The main burner will extinguish but the pilot will remain alight Depress knob slightly and turn clockwise to the OFF position The pilot will now extinguish ...

Page 11: ...e existing coals and replace as in section Laying the Fuel Bed The coals must be placed as shown in the diagrams in this instruction manual follow the step by step diagrams DO NOT replace the coals in any other way WARNING USE ONLY THE SIMULATED COALS SUPPLIED WITH THE APPLIANCE TO BUILD THE BED UNDER NO CIRCUMSTANCES USE EXTRA COALS OR PUT ANY OTHER MATERIALS ON THE FUEL BED Hands should be washe...

Page 12: ...Installation and Servicing Section 11 ...

Page 13: ...3 hr 1 05 0 395 SUPPLY PRESSURE mbar 20 37 WORKING PRESSURE mbar 20 37 BURNER TEST PRESSURE mbar HIGH 12 9 33 INJECTOR BRAY TYPE 16 900 16 300 VALVE MULTI FUNCTIONAL V3 99A V3 99A PILOT OXY DEPLETION DEVICE P4 12D P4 17 WEIGHT Kg WITHOUT PACKAGING 89 89 DATA LABEL AFFIXED TO BURNER TRAY DESN 512267 12 FIG 5 ...

Page 14: ...so with any relevant requirements of the local Gas Region and Local Authority and the relevant recommendations of the following current British Codes of Practice Standards BS 6891 Installation of pipes and meters Low pressure installation pipes BS 5440 Part 1 Flues Part 2 Air Supply BS 6461 Codes of Practice for factory made insulated chimneys for internal application BS 8303 Solid fuel appliance ...

Page 15: ...BS 4543 Factory made insulated chimneys Part 1 Methods of test for factory made insulating chimneys and Part 2 Specification for chimneys for solid fuel fired appliances b installed in accordance with the manufacturers instructions or to meet the relevant recommendations of BS 6461 Installation of chimneys and flues for domestic appliances burning solid fuel including wood and peat and BS 7566 Par...

Page 16: ...ld be take into account any other gas appliance that may be fitted into the room or space If there is any type of extractor fan fitted in the same room as the stove there is a possibility that if adequate air inlet area from outside is not provided spillage of the products from the appliance flue could occur when the extractor fan is in operation Where such installations occur a spillage test as d...

Page 17: ...st elbow Unpack the flue cap and fit 2 off M6 threaded studs Place flue cap on top of the fire canopy making sure rope seals stays in place locating the studs into the hole in each fixing bracket Working either through the flue hole or from underneath the canopy fit M6 nut and washer to each stud and tighten firmly clamping top cap and rope seal to the top of the canopy See Fig 8B Unpack finials b...

Page 18: ...ction LOCATION and connect the flue pipe in accordance with the section THE FLUE FLEXIBLE PIPE CONNECTIONS MUST NOT BE USED Prior to the installation of the Rembrandt 18G L Gas Burner into the fire decide which side the gas supply is to enter the appliance and remove the push in button This is to allow for the positioning of the 8mm copper gas supply pipe before connection is made between the appl...

Page 19: ...ould be located just behind the ashpan cover opening See Fig 14 Secure the burner tray to the fire with the 2 brackets previously removed This will prevent the gas burner from tilting forwards when operating the control valve Connect the 8mm copper pipe to the pressure test restrictor valve then make off the other end to the gas isolating tap adjacent to the appliance So that when the tap is close...

Page 20: ...ce from the gas isolation valve to the fire does not exceed 1m 8mm dia rigid or semi rigid supply pipe may be used Above this length 15mm dia rigid or semi rigid pipe should be used A restrictor pressure elbow is provided in the pack and can be fitted as shown in Fig 15 to allow left hand or right hand as shown inlet connection or through the hearth for concealed connections A gas isolation valve ...

Page 21: ...n the coal bed as illustrated in Figs 17 to 23 WARNING USE ONLY THE SIMULATED COALS SUPPLIED WITH THIS APPLIANCE TO BUILD THE BED UNDER NO CIRCUMSTANCES USE EXTRA COALS OR PUT ANY OTHER MATERIAL ON THE FUEL BED Hands should be washed after handling coals If gloves are not used 20 LAYING THE FUEL BED DESN 512263 FIG 16 ...

Page 22: ...UEL BED PLACE 6 LARGE COALS ALONG THE FRONT CERAMIC MAT PLACE 5 SMALL COALS IN FRONT OF LARGE COALS DESN 512248 DESN 512249 FIG 17 FIG 18A FIG 19 DESN 512250 PLACE 15 SMALL COALS 1 ROW OF 6 1 ROW OF 5 AND 1 ROWS OF 4 ...

Page 23: ...DESN 512251 DESN 512252 PLACE 5 SMALL COALS ON TOP OF 6 LARGE COALS PLACE 3 SMALL COALS AS SHOWN 22 FIG 20 FIG 21 FIG 22 PLACE 4 SMALL COALS AS SHOWN DESN 512253 ...

Page 24: ...PLACE 5 SMALL COALS AS SHOWN DESN 512254 FIG 23 23 ...

Page 25: ...ntrol knob and turn anti clockwise keeping the control knob fully depressed until the spark position is reached If the pilot has not lit repeat the operation If pilot will not light after repeated attempts seek advice from your installer servicing company Once the pilot is lit continue to hold in the control knob for a further 10 15 seconds to establish the pilot When the control knob is released ...

Page 26: ...age has occurred and the flue should be checked This appliance is fitted with a pre set oxygen depletion system incorporated into the burner ignition unit Therefore this system must not be adjusted or put out of operation and must be replaced with a complete unit of original manufacture in the event of renewal Hand over all the instructions to the user and explain how to light and operate the appl...

Page 27: ...ightly vacuuming Replace all misplaced coals and re light RENEWING PILOT BURNER IGNITION UNIT SEE FIG 28 1 Isolate gas supply 2 Remove all coals and store in a safe place 3 Disconnect main 8mm gas supply pipe from restrictor valve 4 Loosen and remove 2 clamping brackets See Fig 12 5 Remove firebed from appliance by pushing up from underneath tilt forward to clear spindle and tap from front of supp...

Page 28: ...27 ...

Page 29: ...s product improvement the Company reserves the right to change specifications and make modifications to the appliance described and illustrated at any time Manufactured By Aga Rayburn Station Road Ketley Telford Shropshire TF1 5AQ England www aga rayburn co uk www agacookshop co uk www agalinks com www cookcraft com ...

Reviews: