CMP PowerClean Salt Econ Installation Instructions & Product Manual Download Page 2

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TABLE OF CONTENTS

Congratulations on your purchase of a Powerclean Salt Econ. You have made a wise decision and will benefit from your
chlorinator for many years to come. Please read through the entire manual before installing your new unit. Your chlorinator
must be installed and operated as specified.

A. Safety Instructions & Precautions .........................................................................................

B. System Sizing ...............................................................................................................................

C. Installation Procedure ...............................................................................................................

1. Required for Installation ..............................................................................

2. Installation Location ....................................................................................

3. Control Center Installation ........................................................................

4. Electrical Installation ....................................................................................

5. Generator Cell Installation .......................................................................

6. System Start-up & Balancing ..................................................................

D. System Operation.....................................................................................................................

1. How the Chlorinator Works......................................................................

2. Salt Requirements .......................................................................................

3. Control Center Operation ........................................................................

4. Cold Weather Operation/Winterization .............................................

5. Cell Maintenance: How and When to Clean Your Cell ....................

E. Troubleshooting ........................................................................................................................

F. Water Care General Guidelines .............................................................................................

G. Parts List ......................................................................................................................................

IMAGES & TABLES IN THESE INSTRUCTIONS

page 6

SIZING CHART

page 6

FLOW RATE VS HEAD LOSS CHART

page 8

INSTALLATION LOCATION DIAGRAM

page 9

BOTTOM OF CONTROL CENTER IMAGE

page 9

WIRING BLOCK DIAGRAM

page 10

CELL INSTALLATION EXAMPLE DIAGRAM

page 11

WATER BALANCE CHART

page 11

SALT ADDITION CHART

page 13

OPERATION PANEL IMAGE

page 15

CELL CLEANING WITH TOOL IMAGE

Summary of Contents for PowerClean Salt Econ

Page 1: ... POWERCLEAN SALT ECON INSTALLATION INSTRUCTIONS PRODUCT MANUAL ...

Page 2: ... 5 Generator Cell Installation 10 6 System Start up Balancing 10 D System Operation 12 1 How the Chlorinator Works 12 2 Salt Requirements 12 3 Control Center Operation 13 4 Cold Weather Operation Winterization 14 5 Cell Maintenance How and When to Clean Your Cell 14 E Troubleshooting 16 F Water Care General Guidelines 19 G Parts List 20 IMAGES TABLES IN THESE INSTRUCTIONS page 6 SIZING CHART page ...

Page 3: ...ed for storage and reassembled to its original integrity NOTICE SAVE THESE INSTRUCTIONS ELECTRICAL HAZARD All Powerclean Salt systems are shipped from the factory wired for 220 Volts To reduce risk of electrical shock make sure all power to pool equipment area is off prior to any installation or removal of Powerclean Salt System components Immediately replace damaged Control Center cord Do not bur...

Page 4: ...mply with UL1081 Section 53 5 and UL1795 Hydro massage bathtubs Sections 21 1 59 5 and 63 1 and some local electrical codes connect only to a circuit that is protected by a ground fault circuit interrupter GFCI Such a GFCI should be provided by the installer and should be tested on a routine basis To test the GFCI push the test button The GFCI should interrupt power Push the reset button Power sho...

Page 5: ...be kept clean in order to make a strong seal High water temperatures above 104 degrees 40 degrees C or direct sunlight can cause the cell housing exterior plastic to discolor This is not a warranty claim Follow installation instructions on page 7 for location and mounting of the Control Center Visibly inspect the cell frequently to check and prevent the accumulation of pool debris that for any rea...

Page 6: ...tes humidity high bather load water features and other environmental factors the maximum pool size should be reduced by at least 30 When modifying any plumbing system it is important to evaluate the total head loss and any impact that head loss may have on the design of an existing plumbing system The following chart will give specific head loss for the Powerclean Salt Cell If you have any questio...

Page 7: ... install the salt cell installed as the last piece of pool equipment in line on the return to the pool after the heater See illustration 1 on next page b Installing horizontally will ensure the flow sensor remains submerged c If installed vertically the cell cap must be on top d Always use a check valve before the cell to prevent chlorine backflow e All fittings are 2 inch Socket f NONE Do not ins...

Page 8: ...nd horizontal c IMPORTANT Do not enclose the Control Center in any box d The Powerclean Salt Econ Control Center has two mounting bolts installed at the top back of the unit simply place the head of the pins in the keyhole slots on the wall bracket and allow the unit to hang freely 4 ELECTRICAL INSTALLATION a The Powerclean Salt Econ Control Center is shipped wired for 220V The control center can ...

Page 9: ...OCEDURE IMAGE 2 BOTTOM OF CONTROL CENTER TIMER CLOCK GROUND 1 2 3 4 PUMP SUB PANEL LINE GROUND 120V AC CONFIGURATION TIMER CLOCK GROUND 1 2 3 4 PUMP SUB PANEL LINE GROUND 220V AC CONFIGURATION IMAGE 3 WIRING BLOCK DIAGRAM ...

Page 10: ...n Salt Econ Cell Check Valve FLOW FLOW IMAGE 4A HORIZONTAL CELL IMAGE 4B VERTICAL CELL 6 SYSTEM START UP BALANCING a Balance your water chemistry according to the Water Chemistry Parameters Table 3 Add the proper amount of salt and circulate 24 hours before starting the Powerclean Salt Econ b Start system at the 75 Chlorine Output level and operate normally For the first two weeks test the water e...

Page 11: ...3 1267 400 240 300 360 420 480 540 600 660 720 780 840 900 960 1020 1080 1140 1200 600 227 283 340 397 453 510 567 623 680 737 793 850 907 964 1020 1077 1135 800 213 266 320 374 427 480 533 587 640 693 747 800 853 907 960 1013 1067 1000 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 1000 1200 185 232 280 328 373 420 467 513 560 607 653 700 747 793 840 887 933 1400 171 215 260 305 ...

Page 12: ...ardware outlets NEVER use salt that contains iodine or anti caking agents like YPS which can cause some discoloration of fittings and pool surface finishes d NOTE Do not use rock salt due to its high levels of impurities WHEN TO ADD SALT e Salt level should be checked monthly The salt level should never be allowed to fall below 3 000 PPM f Salt level is lowered through dilution adding fresh water ...

Page 13: ...in power to system IMAGE 5 OPERATION PANEL SYSTEM POWER UP g Engage Power switch by pressing to On position As the system boots up the lights will flash for about ten seconds The Power light will then remain solid the Chlorine Output lights will display the selected chlorine output level One of the Polarity lights will also illuminate indicating the direction of current h Every six hours of system...

Page 14: ... system is operating for buildup on the electrodes and the legs attaching the electrodes to the cell base b If there is no buildup there is no need to clean the cell c How often cleaning is required depends on the chemistry of the pool water including the hardness of the water and pH HOW TO CLEAN THE CELL d IMPORTANT Always turn off the pump prior to cleaning the cell The pump and filter system is...

Page 15: ...15 IMAGE 6 CELL CLEANING WITH TOOL D SYSTEM OPERATION ...

Page 16: ...ource Take pool water sample to pool professional Loss of salt due to rain or added water Test salt level Add salt using the chart on page 11 Low salt level less than 3 000 PPM System Power light is flashing service light is yellow solid Increase salt level by adding salt according to chart on page 11 Unable to increase chlorine production Cold water low salt level or cell is over calcified Check ...

Page 17: ...or tab in cell housing if there is contact your pool professional or CMP Tech Support System does not have green power light on Problem with power to Control Center Check to make sure On OFF Switch is on Make sure pump is on Check Circuit Breaker on bottom of Control Center if tripped press rubber cover to reset No AC power to Control Center Verify time clock is providing 220 VAC to Control Center...

Page 18: ... A 6 Amp resettable circuit breaker is located on the bottom right of the control panel In the event that the circuit breaker trips push on the rubber cover and you will feel it click as it resets Circuit boards may be damaged Contact Tech Support The titanium legs that hold up the cell blades have broken apart from the blades The legs have been eaten away due to corrosive water Contact Tech Suppo...

Page 19: ...roxides and other alkaline substances found in pool water Alkalinity is defined as the ability of the water to resist changes in pH also known as the buffering capacity of the water Alkalinity keeps the pH from bouncing all over the place TA is often confused with pH which it affects If TA is too low the pH will be difficult to maintain and may cause staining of pool surfaces Total alkalinity shou...

Page 20: ...CEMENT CELL 1 52000 220 160 20 000 GALLON POWERCLEAN SALT EXTENDED LIFE REPLACEMENT CELL 1 52000 240 160 40 000 GALLON POWERCLEAN SALT EXTENDED LIFE REPLACEMENT CELL 2 52000 200 103 POWERCLEAN SALT ECON CELL HOUSING 52000 200 101 O RING FOR POWERCLEAN SALT MODELS 1 2 Parts not listed in product table are only available as part of a complete assembly ...

Page 21: ...________________________________ Installation Date _____________________________ Serial Number _______________________________ Model Number ______________________________ Pool Size in Gallons __________________________ CMP Customer Service Tech Support Toll Free 1 800 733 9060 FAX 770 632 7115 support c m p com Warranty Questions RMA c m p com Support Resource Videos Online c m p com resourcecente...

Page 22: ...22 NOTES ...

Page 23: ...23 NOTES ...

Page 24: ...RRING ROAD NEWNAN GA 30265 WWW C M P COM 1118ab CMP Customer Service Tech Support Toll Free 1 800 733 9060 FAX 770 632 7115 support c m p com Warranty Questions RMA c m p com Support Resource Videos Online c m p com resourcecenter ...

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