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CMP DEL UV-C PRO 100, Installation Instructions & Product Manual

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CMP DEL UV-C PRO 100 Installation Instructions & Product Manual Download Page 3

TABLE OF CONTENTS

1 General Information

1A. Description .....................................................................................................................................1

1B.  Specifications .................................................................................................................................1

2 Installation

2A.  Pool Preparation ..........................................................................................................................2

2B. Location ..........................................................................................................................................2

2C. Mounting .......................................................................................................................................2

2D. Electrical .........................................................................................................................................2

2E. Plumbing ........................................................................................................................................3

3 Operation

3A.  Initial System Start-Up ...............................................................................................................4

3B.  Normal Operation .......................................................................................................................4

3C.  System Shut-Down......................................................................................................................6

3D.  Water Chemistry ..........................................................................................................................6

4 Maintenance & Service

4A.  UV Reactor System Electromechanical Overview .............................................................7

4B.  UV Reactor Service & Maintenance ...................................................................................... 7

4C.  PLC Memory Battery Backup Replacement ...................................................................... 10

4D. Winterizing .................................................................................................................................. 10

5 Troubleshooting & Resources

5A. Troubleshooting ..........................................................................................................................11

5B.  Contact Information ................................................................................................................. 12

5C.  Ordering Information ............................................................................................................... 12

5D.  Standard Replacement Parts List .......................................................................................... 12

Appendix A:  Pressure Drop Curve ....................................................................................................... 13

Appendix B:  In-Place Quartz Tube Cleaning .................................................................................... 14

Summary of Contents for DEL UV-C PRO 100

Page 1: ...4 2839 01 Rev A CMPCOMMERCIAL COM DEL UV C PRO 50 100 INSTALLATION INSTRUCTIONS PRODUCT MANUAL ...

Page 2: ...essible to anyone in the pool Never attempt any servicing while unit is wet For your safety do not store or use gasoline chemicals or other flammable liquids or vapors near this or any other appliance To maintain cosmetic integrity protect this unit from direct prolonged sunlight exposure To reduce the risk of injury do not permit children to use this product unless they are closely supervised at ...

Page 3: ... 4 3C System Shut Down 6 3D Water Chemistry 6 4 Maintenance Service 4A UV Reactor System Electromechanical Overview 7 4B UV Reactor Service Maintenance 7 4C PLC Memory Battery Backup Replacement 10 4D Winterizing 10 5 Troubleshooting Resources 5A Troubleshooting 11 5B Contact Information 12 5C Ordering Information 12 5D Standard Replacement Parts List 12 Appendix A Pressure Drop Curve 13 Appendix ...

Page 4: ...se systems are cost effective to operate and maintain UV C Pro is NSF certified for supplemental disinfection of pools and spas UV C PRO 50 UV C PRO 50D UV C PRO 100 UV C PRO 100D FLOW 20 50 GPM 20 100 GPM INLET OUTLET 2in 2in UV LAMP QTY 2 4 PLC CONTROL No Yes No Yes VOLTAGE 120VAC 120VAC CURRENT 1 1A 1 6A 1 9A 2 4A Table 1 UV C Pro Sizing Chart 1B Specifications See Table 1 for list of models an...

Page 5: ...nce in front of the unit to allow for door swing and lamp service 2C Mounting The UV C Pro is shipped with hardware for either floor or wall mounting Attach the mounting rails in the desired position bottom or back of the enclosure and secure with the screws provided Mount the UV C Pro securely using appropriate hardware or anchors for the surface and as needed to meet local building code requirem...

Page 6: ...nto the pool s plumbing loop All the components are contained inside the enclosure so only the water inlet and outlet need to be installed into the pool s return line 2E 1 Plumbing the UV C Pro Install in the main return line of the pool immediately after the filter and preferably before the heater Install cleaners such as chlorinators after the UV C Pro The outlet of the UV C Pro must be at least...

Page 7: ...s are closed 2 FLOW This indicator will illuminate when water flow has been established 3 UV C This indicator will illuminate when the UV system is active FIGURE 3 LED Indicator Interface Included on Standard User Interface 3B 2 HMI User Interface included with PLC option The HMI Human Machine Interface screen includes status indicators and text to communicate real time system conditions as well a...

Page 8: ...maining SERVICE PAST DUE alert banner message with yellow screen background Fault Counters Screen History Screen 4 History Screen Contains the runtime hour meter of the unit and the fault history table The runtime hour meter indicates the actual on time of the UV system to the closest 1 10 hour The fault history table will indicate the fault and the accompanying time stamp which is relative to the...

Page 9: ... Open enclosure door to access internal components NOTE Water pressure may still be present depending on system plumbing Ensure water pressure is relieved prior to servicing any water plumbing components 3D Water Chemistry The UV C Pro will provide the benefits of UV C germicidal disinfection treatment with minimal impact to other water chemistry parameters However chlorine or other sanitizer resi...

Page 10: ...actor contains two UV lamps and two quartz tubes The UV lamps are designed to provide proper germicidal efficacy for 16 000 hours The UV lamps may continue to glow well beyond 16 000 hours but will not provide proper intensity and must be replaced to ensure efficacy The UV lamps are housed in a quartz tube If the quartz tube becomes dirty its ability to transmit UV rays from the lamp will be dimin...

Page 11: ...uctions on cleaning without mechanical disassembly see Appendix 1 If the UV C Pro is mounted below the water level system isolation valves must all be CLOSED to prevent excess water from draining into the unit 2 Loosen main inlet and outlet fittings on the UV C Pro this should allow sufficient water to drain from the UV reactor s 3 Before continuing allow adequate time for the UV lamps and quartz ...

Page 12: ...fully seated against the UV reactor 3 Tighten main inlet and outlet fittings on the UV C Pro 4 Turn the circulation pump ON and check the quartz tube seals for leaks 5 Turn the circulation pump OFF once you have confirmed that the quartz tubes are not leaking Improperly Seated Quartz Tube Properly Seated Quartz Tube Figure 6 UV Quartz Tube Installation 4B 4 Re installing the UV Lamp s NOTE Make su...

Page 13: ...nterizing If the pool will be shutting down for the winter months and the UV C Pro will remain exposed to freezing temperatures the unit must be drained to prevent freeze damage to the wetted components To drain the UV C Pro see the following steps 1 If the UV C Pro is mounted below the water level isolation valves must all be CLOSED to prevent excess water from draining into the unit 2 Loosen mai...

Page 14: ... wiring breaks in the main power wiring leading to the UV C Pro c Check internal circuit breaker d POWER indicator is not functioning e For units with an HMI screen screen may be faulty 2 Remote Start contacts are open SYSTEM WAITING ON REMOTE START message on HMI Verify that Remote Start contacts are wired and operating properly Symptom WAITING ON SYSTEM FLOW message on HMI screen or FLOW indicat...

Page 15: ...you call 1 800 733 9060 or visit www cmpcommercial com 5D Standard Replacement Parts List DESCRIPTION PART NUMBER REPLACEMENT INTERVAL UV LAMP REPLACEMENT KIT 9 1226 01 EA 16 000 Hours QUARTZ TUBE REPLACEMENT KIT 9 1701 01 EA As Needed PLC MEMORY BACKUP BATTERY included with PLC option only 5 1402 Yearly Table 2 Replacement Parts NOTE The warranty is void if the parts listed above are not replaced...

Page 16: ... Pro Pressure Drop Characterization NOTE Tested on simulated recirculation system using a variable speed pump No back pressure added Actual results will vary depending on pump and plumbing variables APPENDIX A ...

Page 17: ... outlet unions b Flow the cleaning solution from bottom to top 2 When cleaning is complete drain the UV C Pro completely from the inlet union and run the pool system immediately for an extended period to fully rinse the internal components a Special considerations may apply depending on the cleaning system b Contact Customer Service if there is any question about compatibility with the UV C Pro co...

Page 18: ...m Below Keep for Your Records Installer _______________________________________________________________ System Purchased From ______________________________________________ Installation Date _____________________________ Serial Number _______________________________ ...

Page 19: ...16 NOTES ...

Page 20: ...CMP LLC 36 HERRING ROAD NEWNAN GA 30265 WWW CMPCOMMERCIAL COM 0821ab ...

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