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Getting  Started 

2. Getting Started

2.1.  Introduction to CMA Model EST-44 

The 

EST 

is designed to give maximum cleaning in 44 inches.  It represents the cleaning power 

of mach

i

nes twice its length.  The curtains incorporated in the dishwasher minimize the transfer 

of water from tank to tank during the wash and sanitizing procedures. 

The energy costs for running the 

new EST 

-44 have been greatly reduced, by the introduction of 

our 

new 

Stage  Washing  Process.  The  EST-44  Conveyor  dishwasher

 

lowers  gallon/rack 

ratings  and  is  directly  related  to  CMA's 

new 

Power-Rinse  Stage  that  has  been  introduced. 

The  EST-44 

new 

Re-circulating  Wash  and 

new 

Power-Rinse  Stage  greatly  reduce  the 

amount  of  chemicals  being  used,  thus  adding  a  significant  cost  reduction  and  energy 

efficiency to its' operation. 

The  EST -44 can be used as a high or low temperature dishwasher,  with the new wash  tank and 

power rinse tank designs,  both  having their own  re-circulat

i

ng pumps. The  Power  Rinse  Stage 

provides a fresh cleansing rinse, before the dish rack advances into the 

Power Rinse and Fresh 

Water 

and Sanitizing Rinse Stages. 

The initial-fill water and the final rinse water that is supplied to the EST -44 must be a minimum of 

140

°

F,  in  low-temperature applications

while  high-temperature machines will require two water 

lines; one at a minimum water temperature of 140

°

F to fill the dishwasher, and the second with a 

min

i

mum of 180

°

F for the final rinse. With the introduction of the 

new optional E-Temp Booster 

Heater, 

it will be offered fully integrated to the dishwasher. 

The  EST -44  also  features  a  stainless  steel  scrap  accumulator  tank  and  tray

which  must  be 

emptied on a periodic basis, as necessary. The EST machine is designed to deliver 0.49 gallons 

of fresh rinse water for each rack.  This water flows from the rinse and power-rinse tanks into the 

wash tank, and then overflows into the scrap tray, carrying any debris that may have fallen into 

the wash tank, thereby providing a much cleaner environment for the washed and rinsed dishes. 

If preferred, there are also options such as a Corner Feed System, optional Vent Hood Adapters, 

Exhaust  Fan  Control  Circu

i

ts  and  a  Drain  Tempering  Kit.  CMA also  offers  a  full  line  of  other 

machine accessories, including stainless steel dishtables. (See equipment catalog) 

DISCLAIMERS 

CMA expressly disclaims any and all warranties, express or implied, relating to the installation of any and all CMA equipment that 

is installed by chemical dealers, contracted servicers or third party servicers to CMA equipment. If the installation instructions 

are not followed exactly (to the letter), or, if any person or company conducting the installation of the CMA equipment, revise the 

installation procedures or alter the instructions in any manner, the CMA warranty becomes void.  If,  due to the improper 

installation of CMA equipment, this equipment ceases to operate properly or affects other parts of the CMA dishwashing 

equipment, in that the other parts become defective, the CMA warranty becomes void.  CMA will not be liable or responsible or 

warrant CMA equipment, due to 

i

mproper installation of any CMA model dishwasher. 

CMA does NOT endorse "Tankless On-Demand" water heaters for use on CMA Dishmachine products.  On most applications

the 

volume of hot water required for commercial dishmachines exceeds the capacity of these types of heating sources.  You will find 

that  most, if not  all, commercial dishmachines have  been programmed  with auto-filling  features that require quick filling, with a 

designated limited time. 

CMA .Q,Qg§. endorse

and highly recommends,  the standard  "tank"  style  water heaters, sized property to  handle  each  particular 

facility with their water heating requirements.  A "tank" style water heater stores and supplies a large capacity of preheated water 

before providing hot water to the dishmachine.  To meet required health codes, there must be a reliable and consistent flow  of 

adequate hot water supplied to the dishmachine.  If the facilities' ''tank" style water heater is marginal in size, CMA recommends 

installing a proper size Hatco Booster Heater, a CMA's E-Temp 40 or 70-degree-rise Booster Heater (that can be installed on CMA 

Conveyors),  or  a  CMA Temp-Sure  Booster  Heater  (for  door  and  undercounter  dishmachines).  All are  designed  to  adequately 

achieve results. 

Important: Make sure incoming power supply corresponds to the voltage listed on the data plate. If the voltage is too low (206V or 

less), the heating elements will not reach desired temperature specified by manufacturer, and performance will be compromised. 

The heating element needs to be sized according to the facilities available voltage, which must be noted on your purchase  order 

to CMA for a special d

i

shmachine. Special lower voltage higher kilowatt heaters are available upon request. 

Make  sure  a  fused disconnect  switch  or  circuit  breaker (not  supplied)  is installed  in the  electrical  service  lines  supply

i

ng  this 

dishwasher and should meet the requirements of  your local electrical code. 

MODEL EST-44 Service and Parts Manual Rev. 2 .08A 

Page  3 

Summary of Contents for EST-44

Page 1: ......

Page 2: ...10 Optional Exhaust Fan Control P N 13578 00 14 2 2 11 Optional E Temp Booster Heater 15 2 3 EST 44 Safety Tips 16 3 OPERATION 17 3 1 Beginning Operation 17 3 2 Cleaning Instructions 19 3 3 Regular Se...

Page 3: ...22 5 2 15 1 Right to Left Assembly 22 5 2 15 2 Left to Right Assembly 23 5 2 16 Start Switch and Rinse Switch Assembly 24 5 2 17 Door Switch Assembly Effective August 2014 25 5 2 18 Optional E Temp He...

Page 4: ...NTS INLET TEMPERATURE MIN 140 F 180 F WATER INLET SIZE 1 2 FINAL RINSE SIZE 1 2 DRAIN SIZE 2 FINAL RINSE PRESSURE 20 PSI HEATERS WASH HEATER 13 3 KW 240V 1 phase 13KW 208V 3 phase RINSE HEATER 3KW 240...

Page 5: ...uipment that is installed by chemical dealers contracted servicers or third party servicers to CMA equipment If the installation instructions are not followed exactly to the letter or if any person or...

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Page 11: ...r must not be located between the head of the truss head bolt and the inside of the machine 2 The Illustration below shows the correct placements of the scrap trap holder Do not install upside down ot...

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Page 13: ...mp Assembly and replacing the seals make sure it is secured properly otherwise if the motor turns the wrong direction the impeller may spin off the motor shaft causing damage to the impeller Note ALWA...

Page 14: ...Remove the template that was shipped to hold the table limit switch assembly together 2 Remove the activator bar Figure 2 2 7a 3 Position the template in the middle of the clean side of the dishtable...

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Page 17: ...ially ordered as a 480 volt unit in three phase only temperature is available in a 40 rise or 70 rise The E Temp Booster heater contactor is located in the EST 44 Main Control Box See item 7 page 6 No...

Page 18: ...get in the path of the Conveyor Rocker Arm or the conveyor s moving bar Do not reach into the rocker arm area without first making sure the dishmachine is turned off at the circuit breaker CAUTION Do...

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Page 21: ...Operation MODEL EST 44 Service and Parts Manual Rev 2 08A Page 19 3 2 Cleaning Instructions See Fig 3 1 Items 2 6 See Fig 3 1 Items 4 See Fig 3 1 Items 5 See Fig 3 1 Items 3...

Page 22: ...Dipswitch Setting only switch 6 should be in on position 32 seconds Check Wash Tank Temperature 150 F Minimum Check Power Rinse Tank Temperature 160 F Minimum Check Final Rinse Temperature 180 to 195...

Page 23: ...perly Wash Power rinse tank temperature low Incoming water supply Low temp 120 F Recommende140 F High temp 180 F minimum Check hot water supply Thermostat setting Adjust thermostat to mach NSF label V...

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Page 25: ...ank Lack of hot water due to valves shut off or incorrect thermostat settings Failure of equipment unrelated to the machine Abuse to equipment or failure to perform minimum cleaning requirements as ou...

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Page 28: ...ower Block 12 Position 5 8 00924 00 SS Washer 18 1 00421 83 Power Rocker Switch Red 6 4 13941 20 EST 44 Control Box Legs 19 1 13003 60 Starter DIN Rail 7 2 13003 17 Contactor 60 Amp 3 Pole 20 1 13941...

Page 29: ...le Terminal Block 5 8 00924 00 SS Washer 18 1 15520 00 Power Block 12 Position 6 4 13941 20 EST 44 Control Box Legs 19 1 00421 83 Power Rocker Switch Red 7 1 13003 18 Contactor 75 Amp 3 Pole 20 1 1300...

Page 30: ...NO REQ D P N DESCRIPTION 1 1 13905 13 Transformer Box 2 1 13423 82 Transformer 480V 240V 3 2 13403 21 Fuse Holder Inline 4 2 13403 40 Fuse 1 25 Amp 230V Slow Blow 5 2 13402 10 Fuse 1 50 Amp 600V Slow...

Page 31: ...2 14 CMA 44 Splash Shield 09 6 2 13705 10 Curtain Rod Long 2 2 13702 25 Curtain CMA 44 20 5 8 x 15 7 4 00914 10 1 4 20 X 5 8 Hexhead Bolt 3 2 13901 82 Hood Adapter EST 44 2 pc set 8 2 13901 12 CMA 44...

Page 32: ...O REQ D P N DESCRIPTION 1 1 13417 75 Immersion Heater 3hp 1PH 380V 10kW 5 1 13416 10 Thermostat Bracket 1 13417 80 Immersion Heater 3Ph 1PH 240V 10kW 6 1 13417 45 Heater Gasket 2 1 13465 00 EST 44 66...

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Page 35: ...Kit New 14 1 13829 00 7 16 20 Thin Nylon Lock Nut 4 1 03226 00 Pump O Ring Gasket 15 2 00238 00 3 8 Male Plug 5 1 03222 10 Impeller Open SS 16 1 04604 00 35 Deg Elbow MIP X Barb SS 6 1 04207 20 Pump C...

Page 36: ...eal Kit New 14 1 13829 00 7 16 20 Thin Nylon Lock Nut 4 1 03226 00 Pump O Ring Gasket 15 2 00238 00 3 8 Male Plug 5 1 03222 10 Impeller Open SS 16 1 04604 00 35 Deg Elbow MIP X Barb SS 6 1 04207 20 Pu...

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Page 38: ...DESCRIPTION ITEM NO NO REQ D P N DESCRIPTION 1 1 13001 85 Drain Manifold 6 2 00912 00 1 4 20 Lock Nut 2 2 20500 06 Waste Drain Valve 7 4 00924 00 1 4 Washer SS 3 2 01317 17 1 1 2 x 2 No Hub 8 1 13024...

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Page 40: ...r Cap 18 1 00738 15 Water Solenoid Valve Coil 220V 1 2 4 2 00760 00 5 8 Comp x 1 2 MIP Adapter 19 1 13604 00 1 2 x 1 4 Bushing Brass 5 1 13608 50 44 Final Rinse Pl bing Tube 20 1 13605 45 Pressure Gau...

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Page 42: ...3507 11 Cam Bearing Shaft Spacer 28 11 13818 00 3 8 16 x 1 3 4 Hex Head Bolt 8 1 13507 12 Cam Bearing Shaft 29 2 00924 00 1 4 SS Washer 9 3 00935 22 1 4 20 x 1 2 Set Screw 30 2 00914 10 1 4 20 x 5 8 H...

Page 43: ...00 8 32 X 1 1 2 Panhead Screw 3 2 00562 00 Roller Door Switch 12 10 00912 00 1 4 20 Nylon Lock Nut 4 2 13408 64 Table Limit Switch Bracket Spring 13 20 00926 00 5 16 SS Washer 5 2 13975 00 Conveyor Sw...

Page 44: ...2 00562 00 Roller Door Switch 12 10 00912 00 1 4 20 Nylon Lock Nut 4 2 13408 64 Table Limit Switch Bracket Spring 13 20 00926 00 5 16 SS Washer 5 2 13975 50 Conveyor Switch Housing L R 14 4 00927 00 8...

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Page 46: ...nual Rev 2 08A Page 25 5 2 17 Door Switch Assembly Effective August 2014 ITEM NO NO REQ D P N DESCRIPTION 1 1 00471 87 Est44 66 Door Safety Switch Brkt 2 1 13427 10 Table Limit Switch Push Button 3 1...

Page 47: ...550 10 Inlet Booster Heater Plumbing Connt 13 1 40116 00 1 4 Comp x 1 4 MIP Ftg 4 1 13642 00 1 2 MIP Plug Brass Sq Head 14 1 13417 89 Heater Thermostat 5 1 00743 10 1 2 Tee F x F x F Brass 15 1 13422...

Page 48: ...Barb Straight 11 1 17523 51 Hi Limit Switch 250Deg 3 4 03101 47 Hose Clamp 6 size 003 12 1 40116 00 1 4 Comp x 1 4 MIP Ftg 4 2 03107 62 Flexible Hose 1 2 X5 Ft 13 1 13417 89 Heater Thermostat 5 1 139...

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Page 50: ...547 00 Switch Cord 18 AWG SOOW 4 1 13427 60 Template kit 5 1 13427 61 Mounting bracket 6 1 13427 62 Actuator 7 1 13427 63 Bumper 8 2 03817 00 6 32 wing nut 9 2 03814 10 Lock star washer 10 2 00914 10...

Page 51: ...Parts Manual MODEL EST 44 Service and Parts Manual Rev 2 08A Page 30 7 Drain Water Tempering Kit Optional...

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Page 53: ...Operation MODEL EST 44 Service and Parts Manual Rev 2 08A Page 32 9 Electrical Diagram For E Temp Heater Only...

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