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CM Industries Kool Run KR502HW, Operating Manual And Parts List, Page: 10 / 16

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CM Industries Kool Run KR502HW Operating Manual And Parts List Download Page 10

9

15

14

13

7h

7g

7f

7d

7e

7c

7b

7a

7

6

8

9

10

11

12

5

4

3

2

1

1. 

  152-xx-xxP 

   See 

Page 

10 

“

Plated Nozzle Selection

” 

2.             

CMI TAPER LOCK

TM

 CONTACT TIP

   155-1-030    Heavy 

Duty, 

.030” 

(0.8mm)

   155-1-035    Heavy 

Duty, 

.035” 

(0.9mm)

   155-1-040    Heavy 

Duty, 

.040” 

(1.0mm)

   155-1-045    Heavy 

Duty, 

.045” 

(1.2mm)

   155-1-364    Heavy 

Duty, 

3/64” 

(1.3mm)

   155-1-052    Heavy 

Duty, 

.052” 

(1.4mm)

   155-1-062    Heavy 

Duty, 

.062” 

(1.6mm)

   155-1-564    Heavy 

Duty, 

5/64” 

(2.0mm)

   155-1-332    Heavy 

Duty, 

3/32” 

(2.4mm)

   155-2-xxx    Heavy 

Duty 

Tapered 

Contact 

Tip

   155-3-xxx    Extra 

Heavy 

Duty 

Contact 

Tip

   155-7-xxx    Heavy 

Duty 

CrZr 

Contact 

Tip

3. 

  154-Rxxx 

    See 

Page 

10 

“Gas 

Diffuser 

Selection” 

4. 

  KR50-1     Neck 

Insulator

5. 

  KR502-22    Neck, 

22°

   KR502-45    Neck, 

45°

   KR502-180 

   Neck, 

180°

6. 

  KR502-6 

    O-Ring

7.    

KWB-200A1      Solid Mount Assembly - ABB 

IRB 1600ID

   KWB-200D1   Solid 

Mount 

Assembly 

- 

OTC

 

AX MV4AP/ AX MV4LAP

   KWB-200F    Solid 

Mount 

Assembly 

- 

Fanuc/

Motoman MA1440

   KWB-200M 

   Solid 

Mount 

Assembly 

- 

Motoman 

[excludes MA1440]

7a.  KWB-201 

    Hollow 

Wrist 

Torch 

Body 

[Included in ITEM 7]

7b.  KWB-211 

    Hollow 

Wrist 

Torch 

Body 

Cover 

[Included in ITEM 7]

7c.   Not Sellable   M4x0.7x17 

SHCS 

[Included in ITEM 7]

7d.  KHW-103    Spacer 

- 

Fanuc/Motoman 

[Included in ITEM 7]

   KHW-105    Spacer 

- 

ABB/OTC

7e.  KHW-104    Spacer 

Sleeve 

[Included in ITEM 7]

7f.  Not Sellable    M5x0.8x18 

SHCS 

[Included in ITEM 7]

   

7g.    KHW-AB160      Insulating Disc - ABB IRB 1600ID
   KHW-FA100   Insulating 

Disc 

- 

Fanuc/Motoman 

MA1440

   KHW-MM1 

   Insulating 

Disc 

- 

Motoman

      KHW-OAX1      Insulating Disc - OTC AX MV4AP/MV4LAP
7h.   Not Sellable      M4x0.7x12 SHCS 

[Fanuc/Motoman]

8. 

  164-45J     Jump 

Liner, 

.045“

   164-116J 

    Jump 

Liner, 

1/16“

9. 

  KWB-GT1    Wire 

Brake 

Wire 

Guide 

Tool

10.    KWB-G045        Wire Brake Wire Guide, .045”
   KWB-G116 

   Wire 

Brake 

Wire 

Guide, 

1/16”

11.  KWB-V1     Wire 

Brake 

Valve

12.    KWB-A18-15      Wire Brake Air Line, 15’
13.  KHW-xxx 

    See 

Page 

6

14.  KDP-101 

    Power 

Pin, 

Miller

®

   KDP-103 

    Power 

Pin, 

Panasonic

®

   KDP-104 

    Power 

Pin, 

Tweco

®

 #4

   KDP-106 

    Power 

Pin, 

OTC

®

   KDP-107 

    Power 

Pin, 

Fronius

®

   KDP-108 

    Power 

Pin, 

Lincoln

®

 “4R”

   KDP-109 

    Power 

Pin, 

Lincoln

®

 “AutoDrive

®

 S

15.  164-30-6 

    Liner, 

6’, 

.030”

   164-45-6 

    Liner, 

6’, 

.035” 

- 

.045”

   164-45A-6    Liner, 

6’, 

.035” 

- 

.045” 

(for Lincoln

®

 AutoDrive

®

 S Only)

   164-116-6    Liner, 

6’, 

.045” 

- 

1/16”

      164-116TF-6      Teflon Liner, 6’, 3/64” - 1/16”

ITEM  PART 

#           DESCRIPTION

Exploded View & Parts List 

for Solid Mount w/ Wire Brake

Summary of Contents for Kool Run KR502HW

Page 1: ...550 0444 email sales cmindustries com www cmindustries com July 2017 v17 5 1 DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS OPERATING MANUAL Operating Manual and Parts List Air Cooled MIG Torches for Hollow Wrist Robots KR502HW MADE IN USA ...

Page 2: ...named companies 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Complete Assembly Overview Installation Removal of Consumables Installation Removal of Cable Assembly Installation of Clutch Installation Removal of X KOOLTM Neck Technical Data Parts List for Solid Mount Parts List for Solid Mount w X Kool Parts List for Solid Mount w Wire Brake Parts List for Clutch Mount KR502HW Ordering Instructions Nozzle Ga...

Page 3: ... to remove Neck Push neck into torch body Make sure the pins line up with the slot inside the Torch Body To remove loosen the neck clamp under the collar Pull neck out Neck Clamp Turn collar on torch body to expose screw Once neck is inserted tighten screw using a 4mm Hex wrench to secure neck in place Turn collar to to hide screw hole Hollow Wrist Body Spacer M5 Screws M4 Screws Insulating Disc L...

Page 4: ...ten Line up the torch body w spacer with the pin hole of the insulating disc and screw in the 4 M5 screws that hold the torch body to the insulating disc Slide the cable assembly through the robot arm Do not connect the power pin Push the front of the cable assembly into the torch body and tighten the M4 screw of the cable connector Slide on the spacer sleeve over the torch body and spacer then th...

Page 5: ...o the cable assembly with the 1 M5 clamp screw Connect the male terminals of the power cable to the female terminals of the clutch Carefully tuck the wires back into the clutch and begin pushing the torch body and cable assembly back towards the robot Line up the locating pin of the torch body with the clutch and press fit together Use the 6 M4 screws to secure the torch body to the clutch Slide on...

Page 6: ...so that the quick disconnects are hanging out the front Next with the water lines lined up so they are on the top of the torch find the 2 holes in the torch body base the lines will run through and feed them through the torch body base and through the arm of the robot Make sure to push enough hose though so that you can pull from the back of the 1 cable cover Attach the torch body cover to the torc...

Page 7: ... 3 960 100 6 3 960 100 6 3 960 100 6 3 960 100 6 B 15 451 392 4 15 913 404 2 14 764 375 0 17 314 440 0 16 142 410 0 19 284 490 0 18 111 460 0 A 180 22 45 22 45 22 45 NECK KR502 180 KR502 22 KR502 45 KR502 22L1 KR502 45L1 KR502 22L2 KR502 45L2 Clutch Mount Wire Stick Out 15mm A B C C 3 960 100 6 3 960 100 6 3 960 100 6 3 960 100 6 3 960 100 6 3 960 100 6 B 16 238 412 4 16 700 424 2 15 551 395 0 16 ...

Page 8: ... ABB OTC 7e KHW 104 Spacer Sleeve Included in ITEM 7 7f Not Sellable M5x0 8x18 SHCS Included in ITEM 7 7g KHW AB160 Insulating Disc ABB IRB 1600ID KHW FA100 Insulating Disc Fanuc Motoman MA1440 KHW MM1 Insulating Disc Motoman KHW OAX1 Insulating Disc OTC AX MV4AP MV4LAP 7h Not Sellable M4x0 7x12 SHCS Fanuc Motoman 8 KHW A160 Cable Assembly ABB IRB 1600ID KHW A261 Cable Assembly ABB IRB 2600ID 1 65...

Page 9: ... 11c Not Sellable M4x0 7x17 SHCS Included in ITEM 11 11d KHW 103 Spacer Fanuc Motoman Included in ITEM 11 KHW 105 Spacer ABB 11e KHW 104 Spacer Sleeve Included in ITEM 11 11f Not Sellable M5x0 8x18 SHCS Included in ITEM 11 11g KHW xxxxxx Insulating Disc Included in ITEM 11 11h Not Sellable M4x0 7x12 SHCS Fanuc Motoman 12 KHX A160 XK Cable Assembly ABB IRB 1600ID KHX A261 XK Cable Assembly ABB IRB ...

Page 10: ...ow Wrist Torch Body Cover Included in ITEM 7 7c Not Sellable M4x0 7x17 SHCS Included in ITEM 7 7d KHW 103 Spacer Fanuc Motoman Included in ITEM 7 KHW 105 Spacer ABB OTC 7e KHW 104 Spacer Sleeve Included in ITEM 7 7f Not Sellable M5x0 8x18 SHCS Included in ITEM 7 7g KHW AB160 Insulating Disc ABB IRB 1600ID KHW FA100 Insulating Disc Fanuc Motoman MA1440 KHW MM1 Insulating Disc Motoman KHW OAX1 Insul...

Page 11: ...utch Rubber Cover 7e KHC 100 Safety Clutch 7f Not Sellable M4x0 7x12 SHCS Included in ITEM 7 7g KHW AB16C Clutch Transition Disc ABB IRB 1600ID KHW FA1C Clutch Transition Disc Motoman MA1440 KHW MM1C Clutch Transition Disc Motoman KHW OAX1C Clutch Transition Disc OTC AX MV4AP MV4LAP KHW OB4C Clutch Transition Disc OTC AII B4 B4L 7h Not Sellable M6x1 0x10 SHCS ABB Not Sellable M4x0 7x10 SHCS Motoma...

Page 12: ...1 2 1 4 Tip Stickout Heavy Duty Conical N 1 2 1 8 Tip Recess O 5 8 1 8 Tip Recess P 5 8 1 4 Tip Recess Q 5 8 Flush Tip R 5 8 1 8 Tip Stickout S 5 8 1 4 Tip Stickout Heavy Duty Bottleneck U 5 8 1 8 Tip Recess V 5 8 Flush Tip W 5 8 1 8 Tip Stickout X Custom Nozzle Q Nozzle Air Cooled 22 22 KR502 22 45 45 KR502 45 18 180 KR502 180 23 22 Long KR502 22L1 46 45 Long KR502 45L1 24 22 X Long KR502 22L2 47...

Page 13: ...sh Tip E 1 2 Bore 1 8 Tip Stickout F 5 8 Bore 1 8 Tip Stickout G 1 2 Bore 1 4 Tip Stickout ___________________________________________________________________________ Light Duty Bottleneck Nozzles I 1 2 Bore 1 8 Tip Recess J 1 2 Bore Flush Tip K 1 2 Bore 1 8 Tip Stickout L 1 2 Bore 1 4 Tip Stickout These nozzles are available in brass upon request __________________________________________________...

Page 14: ...RT DESCRIPTION IMPORTANT NOTE Neck Checking Fixture not for use of any other necks except for KR502 KR502HW Warning Do NOT tighten lever without neck insterted into Neck Holder Block Neck Checking Fixture ...

Page 15: ...ozzle All pneumatic and electronic valves are located internally Optional Wire Cutter can be attached to the unit Cut Spray Clamp CM Industries Nozzle Cleaning Stations clean the nozzle and sprays anti spatter Increase your productivity by providing better gas flow extending consumable life and decreasing down time An optional Wire Cutter ensures a precise cut for optimum arc start and an exact TCP...

Page 16: ...talling gloves Do not touch live electrical parts Always disconnect power source before hooking up or changing electrodes nozzles and other parts ARC RAYS can injure eyes and burn skin Always wear correct eye ear and body protection Always wear a welding helmet with the proper grade filter lens Protect yourself and others from spatter arc flash rays by using protective screens barriers and welding c...

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