42
Semi-annual Service by
Trained Mechanic Only
(Every 50 hours
of operation)
Batteries
Check specific gravity, electrolyte level, and on-
charge voltage.
Brake System
Check for proper operation (See Performance Inspec-
tion, Page 16). Check brake pedal free play. Clean,
and adjust as necessary (See Carryall Maintenance
& Service Manual).
Check brake shoes, replace if necessary.
Lubricate slide plates with graphite (See Carryall
Maintenance & Service Manual).
Electrical Wiring
Check for cracked or worn insulation.
Forward and Reverse Switch
Check condition of contacts and wire connections;
Make sure connections are tight.
Front Wheel Alignment and Camber
Check and adjust as required (See Carryall
Maintenance & Service Manual).
General Vehicle
Lubricate per Electric Vehicle Lubrication Chart on
Page 44.
Check all daily, weekly, monthly, and quarterly items listed above.
Annual Service by
Trained Mechanic Only
(Every 100 hours
of operation)
Accelerator Switch
(Continuously Variable Potentiometer)
Check for proper operation, remove cover and inspect
for wear and damage ( See Carryall Maintenance &
Service Manual).
Batteries
Perform discharge test.
Motor
Check motor brushes; replace as necessary.
Front Wheel Bearings
Inspect and check for free play; repack with chassis
lube and adjust as necessary.
Transaxle
Check/fill transaxle to plug level (See Electric Vehicle
Lubrication Chart on Page 44).
General Vehicle
Lubricate per Electric Vehicle Lubrication Chart
on Page 44.
Check all daily, weekly, monthly, quarterly, and semi-annual items listed above.
•
IF ANY PROBLEMS ARE FOUND, DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE
MADE. FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE, PROPERTY DAM-
AGE, SEVERE PERSONAL INJURY, OR DEATH.
•
ALL SERVICE, REPAIRS, AND ADJUSTMENTS MUST BE MADE PER INSTRUCTIONS IN THE
CARRYALL MAINTENANCE AND SERVICE MANUAL, PUBLICATION PART NO. 1019051-02.
PERIODIC SERVICE SCHEDULE - ELECTRIC VEHICLE
REGULAR INTERVAL
SERVICE
WARNING
Summary of Contents for CARRYALL I 1997
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