Club Car Carryall 1500 2016, Maintenance And Service Manual

Page: 283 / 436

GASOLINE ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES Exhaust System
15
INTERMEDIATE PIPE REMOVAL
1. Loosen the muffler spring suspension bracket bolts.
2. Remove the springs from the intermediate pipe and muffler inlet. See following WARNING and NOTE.
WARNING
• Always wear eye protection when springs are removed or installed.
NOTE: Shift the end of the muffler inlet and intermediate pipe from side to side to relax and disconnect the springs.
3. Remove the springs from the intermediate pipe and manifold pipe and remove the pipe.
INTERMEDIATE PIPE INSTALLATION
1. Secure the intermediate pipe to the manifold pipe with new springs. See following WARNING and NOTE.
WARNING
• Always wear eye protection when springs are removed or installed.
NOTE: Shift the end of the muffler inlet and intermediate pipe from side to side to relax and connect the springs.
2. Secure the intermediate pipe to the muffler inlet with new springs. See previous NOTE and WARNING.
3. Align the muffler with the intermediate pipe and tighten the muffler spring suspension bracket bolts to 21 ft-lb (29
N·m).
MUFFLER INSTALLATION
NOTE: Replace springs that show signs of brittleness, broken coils, or loss of tension.
1. Loosely secure the muffler and spring suspension bracket to the chassis with two bolts and large flat washers
(Figure 15-4, Page 15-6) .
2. Secure the muffler inlet to the intermediate pipe with new springs. See following WARNING and NOTE.
WARNING
• Always wear eye protection when springs are removed or installed.
NOTE: Shift the end of the muffler inlet and intermediate pipe from side to side to connect the spring that is least
extended.
3. Align the muffler with the intermediate pipe and tighten the muffler spring bracket hardware to 21 ft-lb (29 N·m).
4. Connect battery and spark plug wire(s). See Side-Post Battery: Connecting the Battery – Gasoline/Diesel
Vehicles on page 1-4.
See Top-Post Battery: Connecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
5. Place the Forward/Reverse handle in NEUTRAL and turn the key switch to start the engine. Check for exhaust
leaks and proper engine operation.
See following DANGER.
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual Page 15-7