Club Car Carryall 1500 2016, Maintenance And Service Manual

Page: 55 / 436

ACCELERATOR AND BRAKE PEDAL
ASSEMBLIES Brake Pedal
5
BRAKE PEDAL
See General Warnings, Section 1, Page 1-2.
BRAKE PEDAL REMOVAL
1. Disable the vehicle. See Disabling the Vehicle on page 1-3.
2. Disconnect battery. See Side-Post Battery: Disconnecting the Battery – Gasoline/Diesel Vehicles on page
1-3.
See Top-Post Battery: Disconnecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
3. Remove the rue pin and the clevis pin. Separate the clevis from the brake pedal (Figure 5-4, Page 5-3) .
4. Remove the allen-head shoulder bolt and locknut from the pedal and frame brackets.
5. Remove the brake pedal.
6. Inspect the brake pedal bushing for wear and replace if necessary.
1888
Figure 5-4 Clevis and Rue Pin
BRAKE PEDAL INSTALLATION
1. Position the brake pedal between the frame brackets.
2. Install the allen-head shoulder bolt and locknut. Tighten the hardware to 4.8 ft-lb (6.5 N·m).
3. Install the master cylinder rod and threaded clevis pin assembly.
4. Install the clevis pin and the rue pin.
5. Connect battery. See Side-Post Battery: Connecting the Battery – Gasoline/Diesel Vehicles on page 1-4.
See Top-Post Battery: Connecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
BRAKE PEDAL ADJUSTMENT
1. Loosen the master cylinder rod and clevis jam nut (Figure 5-4, Page 5-3) .
2. Rotate the master cylinder rod to extend or retract the clevis and brake pedal to the desired position.
3. Tighten the jam nut to 14 ft-lb (19 N·m).
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual Page 5-3