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Club Car 2 in 1 Series, Owner'S Manual

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Club Car 2 in 1 Series Owner'S Manual Download Page 9

Safety Decal and Feature Identification

GASOLINE VEHICLE

295

1

1

101960501

Decal, Rotating Parts/Hot Manifold Warning (on

engine, starter/generator, and transaxle)

4

Choke

2

102517801

Decal, Gas/Governor Warning (on fuel tank

hold-down bracket)

5

Forward/Reverse Control

3

102517901

Decal, Frame Ground Warning (on vehicle frame,

under seat)

Precedent Gold Standard Remanufactured Vehicle Owner’s Manual

Page 7

Summary of Contents for 2 in 1 Series

Page 1: ...Precedent Gold Standard Remanufactured Vehicle Owner s Manual Electric and Gasoline Golf Car 2 Plus 2 2 in 1 Cargo XF Series Refer to back cover for applicable build code range...

Page 2: ......

Page 3: ...manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language witho...

Page 4: ...thorized Club Car dealer or distributor nearest you logon to our web site at www clubcar com or call 1 800 ClubCar 258 2227 If you would prefer to write to us direct your letter to Club Car Attention...

Page 5: ...Instructions 30 Towing 32 Transporting on a Trailer 32 Storage Electric Vehicle 33 Storage Gasoline Vehicle 35 Maintenance 38 Periodic Service Schedules 39 Periodic Lubrication Schedules 43 Batteries...

Page 6: ...8 6 4 1 3 2 5 1 101825101 Decal On Off Key Switch above key switch 6 Battery Warning Light 2 102518001 Decal Operating Instructions on steering wheel 7 Accelerator Pedal 3 102519301 Decal Rollover Wa...

Page 7: ...601 Decal Water Exposure Caution 5 Forward Reverse Control 2 103384701 Decal Battery Terminal Warning on component mounting plate 6 Battery Charger Receptacle 3 103384801 Decal Tow Run Warning 7 4 Tow...

Page 8: ...ecal Operating Instructions on steering wheel 7 Accelerator Pedal 3 102519301 Decal Rollover Warning on instrument panel 8 Brake Pedal 4 102555901 Decal Private Speed Notice below instrument panel wit...

Page 9: ...Manifold Warning on engine starter generator and transaxle 4 Choke 2 102517801 Decal Gas Governor Warning on fuel tank hold down bracket 5 Forward Reverse Control 3 102517901 Decal Frame Ground Warni...

Page 10: ...NSTALLED SEAT KIT SHOWN 415 2 1 3 4 2 1 101705701 Decal Falling Off Warning on rear facing seat hand rail and or on back side of forward facing seat backs 5 2 Hand hold 6 3 Hand rail 7 4 Foot rest 8 P...

Page 11: ...ECEDENT 2 IN 1 1388 2 1 3 4 1 101609401 Decal Crush Area Warning on rear facing seat hand holds 5 2 101972001 Decal Flip Seat Bed Load Warning 6 3 Hand hold 7 4 Foot rest 8 Precedent Gold Standard Rem...

Page 12: ...Safety Decal and Feature Identification BOX BED 1300 17100 10443 1 1 101553901 Decal Bed Loading Warning 5 2 6 3 7 4 8 Page 10 Precedent Gold Standard Remanufactured Vehicle Owner s Manual...

Page 13: ...s manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand...

Page 14: ...tributor dealer DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death WARNING A WARNING indicates an immediate hazard that could result in severe personal i...

Page 15: ...ecal and Feature Identification on page 4 Only trained technicians should service or repair the vehicle or battery charger Anyone doing even simple repairs or service should have knowledge and experie...

Page 16: ...2 Tighten battery terminals to 80 in lb 9 N m 3 Coat terminals with Battery Terminal Protector Spray CC P N 1014305 to minimize corrosion 4 Connect the spark plug wire s to the spark plug s TOW RUN 2...

Page 17: ...als with Battery Terminal Protector Spray CC P N 1014305 to minimize corrosion RECYCLING LEAD ACID BATTERIES WARNING Lead acid batteries contain lead Pb other metals acids and other compounds If impro...

Page 18: ...MODEL IDENTIFICATION The serial number of each vehicle is printed on a bar code decal mounted either below the passenger side cup holder or above the accelerator or brake pedal Example PR0601 123456 F...

Page 19: ...uch others as the committee feels necessary or appropriate PRECEDENT 2 PLUS 2 AND 2 IN 1 VEHICLES These models are designed to provide a smooth and comfortable ride for four passengers This owner s ma...

Page 20: ...always bring the vehicle to a full stop before shifting the Forward Reverse switch Release the accelerator pedal and then press the brake pedal firmly until the vehicle stops To avoid unintentionally...

Page 21: ...ill sound to alert the driver that motor braking has been activated See following WARNING WARNING Walk away braking will not limit vehicle speed to 3 mph 4 8 km h on very steep grades Do not operate v...

Page 22: ...e 10 78 Figure 10 Brake Pedal 79 Figure 11 Park Brake Pedal PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal It has the word PARK molded in...

Page 23: ...for approximately 30 minutes However the vehicle should be charged at the first opportunity If the warning light illuminates and the vehicle is unable to operate for 30 minutes have your Club Car dis...

Page 24: ...in a battery explosion or severe personal injury When the Tow Run switch is in the TOW position all motor braking functions including walk away braking are disabled Precedent electric vehicles are equ...

Page 25: ...damage to the vehicle always bring the vehicle to a full stop before shifting the Forward Reverse handle Release the accelerator pedal and then press the brake pedal firmly until the vehicle stops To...

Page 26: ...ub Car vehicles operate at reduced speed in reverse The reverse buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position ACCELERATOR PEDAL The accelerator pedal is the...

Page 27: ...e 17 78 Figure 17 Brake Pedal 79 Figure 18 Park Brake Pedal PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal It has the word PARK molded in...

Page 28: ...ed in either the FORWARD or REVERSE position To put the cam back into the OPERATE position pull the cam out approximately 3 8 inch 10 mm and rotate it one half turn until it snaps into place Figure 20...

Page 29: ...ary before continuing to use the vehicle The vehicle should never be driven with the low oil warning light remaining on If the warning light goes on and off you may proceed but oil should be added at...

Page 30: ...res should be tight and free of corrosion Charge batteries fully before first use of vehicle Charger cord plug and receptacle Visually inspect for cracks loose connections and frayed wiring See Plug a...

Page 31: ...ehicles Motor Braking Accelerate down an incline with the accelerator pedal fully pressed When the vehicle reaches maximum programmed speed motor braking should engage and limit the vehicle to its max...

Page 32: ...e slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline To help avoid possible injury to an inattentive passenger and or damage to the vehicle avoid sudden starts...

Page 33: ...cle out of forward while going downhill If you do you will not be able to shift into reverse or back into forward until stopped Press the brake pedal as necessary and partially press the accelerator w...

Page 34: ...d Do not allow people in the vehicles being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or ro...

Page 35: ...leave the Forward Reverse switch in the NEUTRAL position during storage Place Tow Run switch in the TOW position This is to prevent unintentionally starting the vehicle or a fire hazard Do not attempt...

Page 36: ...nect the batteries for storage 1 The charger cannot remain plugged in 2 AC power will not be available during extended storage or 3 Electrolyte levels will not be maintained To disconnect batteries fo...

Page 37: ...orward Reverse handle in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard Turn the fuel shut off valve to closed OFF position Figure 23 CAUT...

Page 38: ...ront body rear body seats engine compartment and underside of vehicle 9 Do not engage the park brake Chock the wheels to prevent the vehicle from rolling 1 2 3 1 Fuel Shut off Valve 2 Closed OFF 3 Ope...

Page 39: ...cessively for a short time when it is run for the first time after storage 5 Adjust tires to recommended tire pressure See Vehicle Specifications Gasoline Vehicles on page 61 6 Perform the Pre Operati...

Page 40: ...ned technicians should service or repair the vehicle or battery charger Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropr...

Page 41: ...y subjected to heavy use or severe operating conditions the preventive maintenance procedure should be performed more often than recommended in the periodic service and lubrication schedules Both the...

Page 42: ...al Lubricate brake system per Lubrication Schedule See Wheel Brake Assemblies Section in the maintenance and service manual Check brake cables for damage replace if necessary Brake system Check brake...

Page 43: ...rminals check electrolyte level See Battery Gasoline Vehicles on page 52 Front wheel alignment and camber Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropriate m...

Page 44: ...ed or illegible Two year service by trained technician only every 200 hours of operation or every 400 rounds of golf Fuel filter Replace Dispose of used filter properly WARNING If any problems are fou...

Page 45: ...owner or trained technician every 50 hours of operation or 100 rounds of golf Precedent Front suspension two fittings Precedent XF 4 hime joints Chassis Lube EP NLGI Grade 2 Check fill transaxle to pl...

Page 46: ...ts Chassis Lube EP NLGI Grade 2 Check fill unitized transaxle to plug level 27 oz 0 8 L 80 90 WT API Class GL 3 or 80 to 90 WT AGMA Class EP Gear Lube Annually by trained technician only every 100 hou...

Page 47: ...use deep cycle batteries Automotive batteries should never be used in electric vehicles New batteries will not deliver their full capabilities until they have been discharged and recharged 20 to 50 ti...

Page 48: ...cals that can degrade battery performance and life If unfiltered tap water is used regular water analyses must be conducted to check for impurities The following chart lists the maximum allowable mine...

Page 49: ...add only distilled water See following CAUTION and NOTE CAUTION Do not overfill the batteries NOTE A battery watering gun or bottle is available from your authorized Club Car dealer 3 The battery hol...

Page 50: ...nd pulled back when batteries are being charged An accumulation of hydrogen gas could result in an explosion WARNING Only trained technicians should repair or service the charger Contact your nearest...

Page 51: ...ncoming AC power lines Surge arrestors will help protect electrical components in the charger and on the vehicle from all but direct or close lightning strikes NOTE Because the vehicle s onboard compu...

Page 52: ...se Batteries are warmest immediately after use and cold batteries require more time to fully charge Insert the charger DC plug into the vehicle receptacle The charger will turn on two to ten seconds l...

Page 53: ...plug or receptacle show signs of corrosion or the plug is difficult to insert or remove the receptacle contacts and plug terminals should be cleaned with a good electrical contact cleaner or lightly...

Page 54: ...gasoline vehicle is a 12 volt low maintenance battery that requires infrequent watering Figure 30 Any corrosion around the positive or negative terminals should be washed off with a solution of bakin...

Page 55: ...g the dipstick into the oil filler tube 2 and immediately removing it 3 If the oil level is at or below the low level mark on the dipstick gauge add oil until the level is between low and full levels...

Page 56: ...st 1 Turn the key switch to the OFF position then remove the key Place the Forward Reverse handle in the NEUTRAL position Chock the front wheels 2 Access the engine compartment 3 Disconnect battery an...

Page 57: ...nto the engine base plate Use an empty quart one liter container and cut the bottom off at an angle then slide the open area of the container up and under the oil filter prior to removing Position the...

Page 58: ...10W 40 SAE 30 SAE 40 27 Figure 35 Coat Oil Filter Rubber Seal 213 Figure 36 Oil Viscosity Chart FUELING INSTRUCTIONS GASOLINE VEHICLES See General Warnings on page 12 DANGER Turn the key switch to th...

Page 59: ...he manufacturer does not recommend any type of pressure washing or steam cleaning Such a process will expose electrical components to moisture Moisture entering electrical components can result in wat...

Page 60: ...vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Club Car This will enable us to contact you if the need arises Please send your name address and serial...

Page 61: ...justing brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Aluminum and composite Front and rear body Dupont Surlyn Reflections Body finish...

Page 62: ...ity 2 4 2 4 LIQUID CAPACITIES Transaxle 22 oz 0 67 L 22 oz 0 67 L 22 oz 0 67 L 22 oz 0 67 L TIRE PRESSURE Front and rear 18 to 20 psig 124 to 138 kPa 18 to 20 psig 124 to 138 kPa 20 to 22 psig 138 to...

Page 63: ...erse Torque converter Automatic variable speed dry type Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity STEERING SUSPENSION BRA...

Page 64: ...d 19 2 mph 30 9 km h 17 mph 27 4 km h Curb clearance circle diameter 17 ft 4 in 528 cm 17 ft 4 in 528 cm 20 ft 610 cm 20 ft 610 cm Standard seating capacity 2 4 2 4 LIQUID CAPACITIES Engine crankcase...

Page 65: ...oper installation of accessories installation of parts or accessories that are not original equipment including Club Car approved or non approved GPS systems non approved alteration and acts of God Al...

Page 66: ...vehicle or component thereof that is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in the vehicle or compon...

Page 67: ...T PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM TO THE ORIGINAL OWNER ONLY NON TRANSFERABLE GASOLINE VEHICLE ELECTRIC VEHICLE AMP HOURS COVERED LIMITED THREE YEAR All original equipment 3...

Page 68: ...PEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE CAR TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE VEHICLE SHOWS INDICATI...

Page 69: ...ine Your emission control system may include parts such as the carburetor or fuel injection system the ignition system the catalytic converter and related hoses belts connectors and other emission ass...

Page 70: ...B CAR will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and m...

Page 71: ...OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS 4 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective com...

Page 72: ...Warranties Page 70 Precedent Gold Standard Remanufactured Vehicle Owner s Manual...

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Page 77: ...NOTES...

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Page 80: ...Publication Part Number 103814501 Edition Code 0710E0613D 103814501...

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