background image

9

Step 8

NOTE: Be careful not to shift the tube left or 

right during this step as this will disturb the 

gap set in the spring(s). 

Starting with the left side, pull the lift cable up from 

the safety bottom bracket behind the rollers and 

inside of the jamb brackets. bring it between the 

legs of the bracket and behind the drum and insert 

the cable lug into the drum slot. (FIG. 14, VIEWS 

A & B) Make sure that both set screws are flush or 

below the surface of the cable grooves 

BEfORE

 

securing the drum. Take up the cable slack by 

turning the drum by hand. Make sure the cable is 

pulled tightly into the drum grooves and the drum 

is against the bearing in the winding unit, then 

tighten the most accessible set screw in the drum 

(only one of two need to be tightened) using a 

3

/

16

" hex wrench. 

CAUTION:

 When resistance is 

encountered while tightening the set screw, the 

screw has made contact with the tube. Set screws 

should be turned from 

3

/

4

 to one full turn after they 

have made contact with the tube. Additional turns 

may damage the tube. While maintaining cable 

tension, use the drill (turning clockwise as in  

Figure 1) to wind the spring 1 or  turns. The 

spring tension will maintain the proper cable ten-

sion when you let go. 

go to the right side to secure the right side drum. 

pull the cable up between the legs of the bracket, 

insert the cable lug in the drum slot, and take up 

the cable slack by turning the drum. before secur-

ing the right side drum, pull the tube toward the 

right side to make sure there is no gap between 

the left drum and left bearing. Slide the right drum 

against the right bearing and secure the drum. 

There should be 

1

/

16

" maximum gap between the 

drums and the bearings on each side. Tighten the 

most accessible set screw down to secure the 

right drum using a 

3

/

16

" hex wrench. 

CAUTION:

 

When resistance is encountered while tightening 

the set screw, the screw has made contact with 

the tube. Set screws should be turned from 

3

/

4

 to 

one full turn after they have made contact with the 

tube. Additional turns may damage the tube.

NOTE: Verify that the drum marked with the 

letter “l” is on the left side (fIG. 14, VIEW A) 

and the drum marked with the letter “R” is on 

the right side. (fIG. 14, VIEW B)

fig. 14

VIEW B

RIGhT SIdE ShOWN

VIEW A

lEfT SIdE ShOWN

Cable lug

letter “l”

drum Slot

drum Slot

Cable 

lug

letter “R”

Set Screw 

location

Summary of Contents for EZ-SET

Page 1: ...tal lation of the EZ SET Torsion Spring System Carefully follow these instructions to avoid personal injury or property damage Use these instructions for the EZ SET Torsion Spring System only If you have regular torsion springs extension springs or the EZ SET Extension Spring System see the stan dard Installation Manual Tools Needed 3 8 Medium duty reversible power drill 3 8 Open end wrench 3 16 H...

Page 2: ...ew 14 x 5 8 Carriage Bolt 3 8 16 x 3 4 Flange Nut 3 8 x 16 Sngl Car Sngl Spring Dbl Car Sngl Spring Dbl Car Dbl Spring Sngl Car Sngl Spring Dbl Car Sngl Spring Dbl Car Dbl Spring Sngl Car Sngl Spring Dbl Car Sngl Spring Dbl Car Dbl Spring Sngl Car Sngl Spring Dbl Car Sngl Spring Dbl Car Dbl Spring Sngl Car Sngl Spring Dbl Car Sngl Spring Dbl Car Dbl Spring Sngl Car Sngl Spring Dbl Car Sngl Spring ...

Page 3: ... be attached Use two 5 16 x 15 8 lag screws to connect the brack ets securely to the jamb or the header FIG 1 VIEW B Install the lag screws in the slots closest to the flag bracket if possible Before proceeding to Step 2 make sure the carriage bolt s and the lag screws are fastened securely and the bracket is seated against the jamb and the flag bracket Do this for both the left and right sides So...

Page 4: ...ler to the tube with 2 14 x 5 8 sheet metal screws FIG 4 Make sure the screws are secure Be careful not to over tighten screws as this could cause the hole to be stripped out IMPORTANT Step 3 Lay the spring s flat on the floor Measure the length of each spring as shown in Figure 5 and record each length in the space provided You will need to refer to this length in Step 7 Fig 4 tube Coupler If sup...

Page 5: ...ents MUST be put on the right side of the tube The torsion tube coupler will be located between the two springs if so equipped The drums should be oriented so that the slots are facing away from the winding unit s and the end bearing support if supplied as shown in Figure 8 Views A and B The drums are designated as left side and right side by the letters L and R respectively found near the cable s...

Page 6: ...nd the winding unit have the same color code before snapping them together Line up both ears on the spring plug with the two slots in the winding unit and push them together Figure 9 Views B C and D Slide the components toward the center of the tube to expose 12 of each end of the tube Make sure that both ears of the spring plug are fully intact and engaged into the winding unit slots Be certain t...

Page 7: ...o the bracket until it bottoms out FIG 10 VIEW B Center the tube as equally as possible between the brackets so that an equal amount of the tube is extending from each side Step 5 Doors over 10 wide only NOTE Before installing 1 4 lag screws it is important to drill 1 8 pilot holes where the lag screws are to be attached Snap the center support onto the center of the torsion tube or coupler if pre...

Page 8: ... The length of the spring on the shaft should NOT exceed the relaxed spring length recorded in Step 3 on page 4 of the EZ SET Torsion Spring System Instructions by more than 1 2 max NOTE Be sure to hold the tube in position after you have tightened the spring set screws Any sliding of the tube from this point on will affect the length of the springs Tighten both set screws in the set cone to the t...

Page 9: ...e the drill turning clockwise as in Figure 12 to wind the spring 1 or 2 turns The spring tension will maintain the proper cable ten sion when you let go Go to the right side to secure the right side drum Pull the cable up between the legs of the bracket insert the cable lug in the drum slot and take up the cable slack by turning the drum Before secur ing the right side drum pull the tube toward th...

Page 10: ...ng During winding operate the drill at HALF SPEED until the required number of winds is reached If additional winding is required or the system has to be completely unwound wait AT LEAST FIVE MINUTES between consecutive winds unwinds If for any reason the unit begins to resist winding STOP winding at once and wait AT LEAST FIVE MINUTES before continuing Failure to follow these instructions may res...

Page 11: ...le B Lift the door by hand with the automatic door opener disconnected if so equipped If the door lifts by itself or lifts too easily reduce the number of winds drill in reverse counterclockwise If the door is too hard to lift increase drill in forward clockwise the number of winds Fig 16 Stripe Space Example Spring with 11 winds 1 2 3 4 5 6 7 8 9 10 11 Door SPRING HEIGHT WINDS 5 9 93 8 6 0 93 4 6...

Page 12: ...12 2000 CBPC P N 0130555 Rev 11 6 04 ...

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