Clipper Jumbo 1000 P13 Page 6 Operating Instructions Manual Download | Manualshive

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6

1 Basic Safety Instructions

The Jumbo 1000 P13 is exclusively designed for the cutting of construction products mainly on

construction sites.
Uses other than the manufacturer's instructions shall be considered as contravening the

regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall
be borne entirely by the user. Observing the operating instructions and compliance with inspection
and servicing requirements shall also be considered as included under use in accordance with the

regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The following

symbols are used on the machine:

Read operator’s instructions

Ear protection must be worn

Hand protection must be worn

Eye protection shall be worn

Rotation direction of the blade

Never move the machine with the blade

running idle.

Danger: risk of cut

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Summary of Contents for Jumbo 1000 P13

Page 1: ...Jumbo 1000 P13 OPERATING INSTRUCTIONS ...

Page 2: ...2 ...

Page 3: ... Jumbo 1000 P13 Codes 70184629335 70184629661 is in conformity with the following Directives European Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2004 108 EC and European standard EN 12418 Masonry and stone cutting off machines Safety Pierre Mersch Business Manager Machines Europe Declaration of conformity ...

Page 4: ...4 ...

Page 5: ... 3 3 Water cooling system 13 4 Transport and storing 14 4 1 Securing for transport 14 4 2 Transport procedure 14 4 3 Long period of inactivity 14 5 Operating the machine 15 5 1 Site of work 15 5 2 Cutting methods 15 6 Maintenance and servicing 17 6 1 Maintenance of the machine 17 6 2 Maintenance of the engine 18 7 Faults causes and cures 20 7 1 Fault finding procedures 20 7 2 Trouble shooting guid...

Page 6: ...y by the user Observing the operating instructions and compliance with inspection and servicing requirements shall also be considered as included under use in accordance with the regulations 1 1 Symbols Important warnings and pieces of advice are indicated on the machine using symbols The following symbols are used on the machine Read operator s instructions Ear protection must be worn Hand protec...

Page 7: ...Immediately remove damaged or badly worn blades as they endanger the operator whilst rotating The material to be cut must be held securely in place on the cutting table allowing no movement during cutting operation Always cut with the blade guard in position Only fit NORTON diamond blades to the machine The use of other tools can damage the machine Read the blades specifications carefully to choos...

Page 8: ...perator will immediately appreciate the attention given to detail and quality of materials used in construction The machine and its component parts are assembled to high standards assuring long life and minimum maintenance 2 2 Purpose of use The machine is designed for cutting a large range of building and refractory materials It is not designed for cutting wood or metals 2 3 Layout Frame 1 Jig we...

Page 9: ...olant system comprises A powerful mechanical water pump Plastic suction pipe delivering the water from the water pan to the cutting head A large capacity water pan pan is galvanised supplied with drain plug A water tap fitted to the blade guard permitting controlled water flow Two water nozzles located on the blade guard ensure adequate flow of water to both sides of the cutting blade Water curtai...

Page 10: ...service classification SG SF SG SF designated on the oil container SAE 10W 30 recommended Max blade diameter 1000mm Bore 60mm Cutting length mm 720mm Cutting depth mm 420mm Table dimension 720x800mm Flange diameter 160mm Blade shaft speed 928 min 1 Machine dimensions 2000x1080x1700mm Weight 370 kg Max operating weight 430 kg Sound pressure level 88 dB A according to ISO EN 11201 Sound energy level...

Page 11: ...e guard Retract outside cover of blade guard Loosen the hexagonal nut on the blade shaft while holding the shaft with the two 36mm spanners supplied with the machine which holds the removable outer flange Remove the outer flange Clean the flanges and blade shaft and inspect for wear Mount the blade on arbour ensuring that direction of rotation is correct Wrong direction of rotation blunts the blad...

Page 12: ...e the emergency switch on the board of the machine is in the correct position Pull the starter grip lightly until you feel resistance then pull briskly CAUTION Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter As the engine warms up gradually move the choke lever to the OPEN position Position the throttle control lever for the maximum e...

Page 13: ...n water tap should be in line with water flow Ensure that water is flowing freely in the circuit and is delivered adequately to both sides of the blade as insufficient water supply may result in premature failure of the diamond blade Do not run the water pump without water Always make sure that there is enough water in the pan and refill if necessary In case of frost empty the water cooling system...

Page 14: ...e The machine can be moved on a flat surface using its wheels Only use the lift brackets to lift the machine as other parts of the machine are not designed for this purpose 4 3 Long period of inactivity If the machine is not going to be used for a long period please take the following measures Completely clean the machine Loosen the drive belts Empty the water system Take the water pump out of the...

Page 15: ...and on the handwheel and the other ready to stop the machine in case of emergency Always keep your hands away from the moving blade Lower the cutting head to the desired cutting depth in through cutting lower cutting head until blade periphery reaches max 3 5mm under the surface of the cutting table by means of the handle on the blade guard and the scale over the head Fix position by tightening th...

Page 16: ...x800x370mm can be cut with the Jumbo 1000 P13 Before commencing work make sure the diamond blade is firmly seated Select the right diamond blade as recommended by the manufacturer depending on the material to be worked the working procedure wet cut to be carried out and the required efficiency Apply cooling water continuously whilst cutting and in good time When cutting work is finished close the ...

Page 17: ...ws Tighten up Maintenance of the motor Always perform the maintenance with the motor switched off Adjustment and replacement of the belts To adjust the belts firstly remove the belt guard by unscrewing the 6 nuts Loosen the 4 motor bolts and shift the motor by using the two screws on the side To replace the belts move the motor completely forward Adjust the belts and retighten them by shifting the...

Page 18: ...ary Every 2 years Engine oil To change the oil Remove the oil filler cap dipstick and drain bolt Allow the oil to drain completely Please dispose of used motor oil in a manner that is compatible with the environment We suggest you to take used oil in a sealed container to your local recycling centre or service station for reclamation Do not throw it in the trash pour it on the ground or down in a ...

Page 19: ...out Never brush the dirt off brushing will force dirt into the fibres Foam element Clean in warm soapy water rinse and allow to dry thoroughly Dip the element in clean engine oil and squeeze out all the excess The engine will smoke during initial start up if too much oil is left in the foam Shine a light through the elements and inspect them carefully Reinstall the elements if they are free of hol...

Page 20: ... new plug to compress the sealing washer If you are reusing a plug tighten 1 8 1 4 turn after the plug seats Fuel line To service the fuel line follow these instructions Drain the fuel into a suitable container and remove the fuel tank Disconnect the fuel line and unscrew the fuel filter from the tank Clean the filter with solvent and check that the filter screen is undamaged Place the O ring on t...

Page 21: ...ervice When ordering spare parts please mention The serial number 7 digits The code of the part The exact denomination The number of parts required The delivery address Please indicate clearly the means of transportation required such as express or by air Without specific instructions we will forward the parts through the means which seem appropriate to us but which is not always the quickest way ...

Page 22: ...Abrasivi S p A Via per Cesano Boscone 4 I 20094 CORSICO MILANO Tel 0039 02 44 851 Fax 0039 024 51 01 238 e mail Norton edilizia saint gobain com United Kingdom Saint Gobain Abrasives Ltd Doxey Road Stafford ST16 1EA Tel 0845 602 6222 Free fax 0800 622 385 e mail nortondiamonduk saint gobain com Germany Saint Gobain Diamond Products GmbH Birkenweg 45 49 D 50389 WESSELING Tel 02236 8911 0 Fax 02236 ...

Page 23: ...23 ...

Page 24: ...24 SAINT GOBAIN ABRASIVES 190 Bd J F Kennedy L 4930 BASCHARAGE LUXEMBOURG Tel 352 50401 1 Fax 352 501633 e mail sales nlx saint gobain com www construction norton eu 10 11 08 ...

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