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www.climecon.fi

© Climecon

09

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Lämmittäjänkatu 4 A, FI-00880 HELSINKI, Finland  ·  Tel358 20 198 6600, Fax +358 020 198 6609  

INSTALLATION, ADJUSTMENT,  

OPERATING AND MAINTENANCE 

INSTRUCTIONS OF  

CLEANMASTER® HOODS

Summary of Contents for CLEANMASTER Series

Page 1: ...climecon fi Climecon 09 16 1 Lämmittäjänkatu 4 A FI 00880 HELSINKI Finland Telephone 358 20 198 6600 Fax 358 020 198 6609 INSTALLATION ADJUSTMENT OPERATING AND MAINTENANCE INSTRUCTIONS OF CLEANMASTER HOODS ...

Page 2: ... Installation of grease filters and locking the SlideSafe safety lock 5 3 7 Before you start the CleanMaster system 5 3 8 Starting the CleanMaster system 6 4 Instructions for adjustment of Cleanmaster hoods 6 4 1 Adjusting the supply air exhaust air and capture air flow 6 4 2 Table of the K values of CleanMaster hoods 7 4 3 Calibration of the air flow sensor 7 5 Operating instructions for Cleanmas...

Page 3: ...nd UV lamps Only the original parts or the spare parts or UV lamps ordered from Climecon may be used in the device The UV lamps should always be ordered from Climecon customer service tel 020 198 6600 Ultraviolet radiation and ozone are hazardous to health The areas which are especially exposed to the ultraviolet radiation are the skin and eyes The radiation can cause burns and a long term exposur...

Page 4: ...V ozone purifying system Shut down the system before removing grease filters UV light is harmful for eyes and skin Varoitus Caution The electrical connections of the CleanMaster system may only be made by an authorized electrician Only the Climecon spare parts and UV lamps may be used in the CleanMaster system BEFORE STARTING TO REMOVE THE GREASE FILTERS ALWAYS MAKE SURE THAT THE UV LAMPS ARE SWIT ...

Page 5: ...ing diagrams according to the system Safety switch delivered detached Warning labels for the hood Installation adjustment operating and maintenance instructions The delivery does not include Voltage conductor e g MMJ 3G2 5 for the UV control unit Voltage conductor between the UV control unit and a possible extra cabinet Supply of the voltage of UV lamps from the terminal block of the UV control un...

Page 6: ... included in delivery If the hood features an open side AR the hood should also be supported from the middle of the open side B 2 Lift the hood up from the corners C keeping it steady 3 Install adaptor brackets D to the thread bars and the hood 4 Check that the hood is horizontally 5 Remove any possible transportation supports 6 Fix adjacent hoods to one another through the holes E in the upper ed...

Page 7: ...r flow sensor to a mounting plate Adjust the installation depth according to the dia meter of the exhaust air duct It is recommended to install it in the centre of the duct Figure 1 4 Make sure that the air flow sensor is installed according to the air flow direction See the arrow at the bottom of the sensor Figure 2 5 Drill pilot holes for the fixing screws of the mounting plate 6 Fix the air flo...

Page 8: ...the CCM control unit to the UV lamp following the wiring diagram provided at the end of these instructions 4 Connect the conductors of the SlideSafe safety lock of the hoods to the CCM control unit or a slave unit 3 4 2 Connecting the CCM control unit with the automation system of the building The CCM control unit gives the possibility to send operational information to the automation sys tem of t...

Page 9: ...ers should remain in the centre of the blue plastic parts of the lamp Tighten the holders with the fixing screws 2 Connect the quick connector of the electricity conductor of the lamp to the counter piece in the ceiling of the hood Turn the locking ring of the connector Note Attach the labels about UV lamp replacement and maintenance instructions of the hood which were included in the delivery to ...

Page 10: ...he last Install also the grease pans at the bottom of the exhaust air chamber 2 Move the grease filter on far left more to the right 3 Lock the SlideSafe safety lock by first lifting the hand screws to the upper position and then tightening the screws NOTE The CleanMaster system will not start when the SlideSafe safety lock has not been properly locked 3 6 Installation of grease filters and lockin...

Page 11: ...low sensor has been installed in the ventilation duct and adjusted A maintenance safety switch has been installed to supply voltage line before the UV control unit All grease filters have been installed and the safety lock of grease filters has been locked The labels about UV lamp replacement and maintenance instructions of the hood which were included in the delivery have been attached to a visib...

Page 12: ...he right side of the display After the preheating the UV system starts to function normally At this stage all UV lamps are on and a green LED is illuminated on the right side of the display If any of the UV lamps stops working due to a defect or a fault the UV system display informs about the lamp fault At this stage the faulty UV lamp should be checked and replaced if necessary New UV lamps shoul...

Page 13: ...e damper with a locking screw and check that the filter cartridges are properly in position Adjusting the supply air flow First measure the pressure drop at the measuring connection 5 of the supply air chamber Remove supply air modules 6 using a screwdriver Adjust the supply air by turning the adjusting damper 7 inside the supply air chamber Lock the adjusting damper with a locking screw Re instal...

Page 14: ...he green light goes off and the red light is illuminated Then turn the adjusting screw a further 1 2 round to the right until the green light is illuminated When the air flows change in the system repeat the calibration of the air flow sensor Adjusting screw Figure 1 Calibration of the air flow sensor Signal lights red green Exhaust air Amount of grease filters pcs Hood model 1 2 3 4 5 6 7 8 9 10 ...

Page 15: ...ues lower to menus selection of a function confirms a change local remote operation NOTE the display should read local cursor to the left Functions of the keys 5 OPERATING INSTRUCTIONS FOR CLEANMASTER HOODS YELLOW LIGHT Text on the screen lamp age warning The service hours of the UV lamp are approaching the end Order a new UV lamp from the Climecon customer service tel 020 198 6600 Text on the scr...

Page 16: ...ues lower to menus selection of a function confirms a change local remote operation NOTE the display should read local cursor to the left Functions of the keys 5 OPERATING INSTRUCTIONS FOR CLEANMASTER HOODS YELLOW LIGHT Text on the screen lamp age warning The service hours of the UV lamp are approaching the end Order a new UV lamp from the Climecon customer service tel 020 198 6600 Text on the scr...

Page 17: ... lamps do not need cleaning in case of normal use 6 1 Cleaning the hood 1 The surfaces of the hood should be cleaned by wiping lightly 2 Clean the side troughs and grease pans of the hood Grease pans are machine washable 3 Gently wipe the covering glass of lights if necessary 4 Clean the exhaust air chamber if necessary See the instructions for removing the grease filters in subsection 6 2 Removin...

Page 18: ...ter system was not shut down from the CCN control unit as instructed the CleanMaster system will now shut down automatically 4 Move the grease filter on far left more to the left 5 First remove the second grease filter from the left and then the other grease filters Grease filters are machine washable Clean the exhaust air chamber if necessary 6 3 Replacing the fluorescent tubes in the lights 1 Op...

Page 19: ...s clockwise Replace the UV lamp with a new lamp Only Climecon UV lamps may be used in the CleanMaster system Order the new UV lamp from the Climecon customer service Deliver the old UV lamp to the recycling station of fluorescent lamps Turn the hand screws of the supports of the UV lamp counter clockwise and remove the UV lamp from the supports Shut down the CleanMaster system by turning the main ...

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