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Climax SHARK FIN DEFENDER Operating Manual Download Page 60

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Defender Clamshell Operating Manual

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Summary of Contents for SHARK FIN DEFENDER

Page 1: ...DEFENDER SHARK FIN CLAMSHELL GUARD HANDS FREE KIT OPERATING MANUAL ORIGINAL INSTRUCTIONS P N 97475 April 2021 Revision 2...

Page 2: ......

Page 3: ...about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping address Telephone n...

Page 4: ...Page B Defender Clamshell Operating Manual CLIMAX GLOBAL LOCATIONS...

Page 5: ...JT68F g 3 gU g 8XC FgNbK 8 g 6 64 4 7 8 ht e XLUQ 86g N6 X6 gb 86 g P5Ib6 N gNbM 8X g J l 0 K u f A I JN K vO B Q 1 1 0 WY Y Z I LM NM m w7 Z 7 bFFgVU Gg 66X8 gT9g 8g b UXBf86gV8 UOg Ng 8g TLJbQ e g g...

Page 6: ...ct its factory representative and return the part or repaired machine shipping pre paid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect i...

Page 7: ...ECEIPT AND INSPECTION 13 3 2 MACHINE ASSEMBLY 13 3 3 CONNECTING THE PCU 15 4 OPERATION 17 4 1 PRE OPERATION CHECKS 17 4 2 OPERATION 17 4 2 1 Starting the machine 17 4 2 2 Stopping the machine 18 4 2 3...

Page 8: ...F CONTENTS CONTINUED CHAPTER SECTION PAGE 6 STORAGE AND SHIPPING 29 6 1 STORAGE 29 6 1 1 Short term storage 29 6 1 2 Long term storage 29 6 2 SHIPPING 30 6 3 DECOMMISSIONING 30 APPENDIX A ASSEMBLY DRA...

Page 9: ...A 2 Operator pendant assembly 1 P N 96374 33 A 3 Operator pendant assembly 1 P N 96374 34 A 4 Operator pendant assembly 1 P N 96374 35 A 5 PCU assembly P N 97045 36 A 6 PCU manufacturer parts P N 969...

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Page 11: ...Defender kits 22 5 3 AFC 8 4 102 mm tripper kit P N 97176 23 5 4 AFC 8 Defender guard kit P N 97206 23 5 5 AFC 14 Defender guard kit P N 97209 25 5 6 AFC guard assembly kits 25 5 7 AFC pneumatic contr...

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Page 13: ...specific information The appendices contain supplemental product information to aid in setup operation and maintenance tasks Read this entire manual to familiarize yourself with the Defender before a...

Page 14: ...alified trainer Contact CLIMAX for machine specific training information Risk assessment Working with and around this machine poses risks to your safety You the end user are responsible for conducting...

Page 15: ...ontact with bare skin until the machine has cooled 1 4 MACHINE SPECIFIC SAFETY PRECAUTIONS Eye hazard This machine produces metal chips during operation Always wear eye protection when operating the m...

Page 16: ...ally attach directly to the workpiece itself or to an adjacent struc ture and achieve their rigidity from the structure to which it is attached The design intent is that the Portable Machine Tool and...

Page 17: ...in lifting and rigging operations I have taken pre cautions to keep workers away from the identified fall path I considered how this machine operates and identified the best placement for the control...

Page 18: ...background P N 96879 H S Tool Defender label P N 96881 H S Tool label white back ground P N 97510 97511 97512 H S Tool Clamshell logo Defender label curved to fit guard on all models See Table 1 5 fo...

Page 19: ...AR AFC 20 97053 LABEL DEFENDER CLEAR AFC 24 19 5 X 2 375 97054 LABEL DEFENDER CLEAR AFC 26 97055 LABEL DEFENDER CLEAR AFC 28 97056 LABEL DEFENDER CLEAR AFC 30 97057 LABEL DEFENDER CLEAR AFC 32 97058 L...

Page 20: ...ING GUARD AFC 12 96573 1 3 CLAMSHELL RING GUARD AFC 12 96874 1 4 LABEL DEFENDER CLEAR AFC 8 10 X 1 875 97052 4 5 LABEL FOR USE WITH H S PRODUCTS ONLY 97695 1 6 LABEL CE 3 4 X 3 4 97696 1 7 CONFIDENTIA...

Page 21: ...fender features a remote pendant that allows the operator to activate and deactivate the tripper mechanism up to 72 1 829 mm from the workpiece so that the operator may observe the machine operation w...

Page 22: ...PER ENGAGE DISENGAGE SWITCH 1 3 2 TABLE 2 1 OPERATOR PENDANT CONTROLS IDENTIFICATION Number Component Function 1 Motor start button Starts the motor rotation and resets the low pressure dropout 2 Emer...

Page 23: ...he machine and provides the ability to lock the valve closed before performing maintenance 2 Regulator Controls the air pressure supplied to the machine The regulator is preset at the factory and does...

Page 24: ...immediately press the EMERGENCY STOP button on the operator pendant see Figure 2 1 on page 10 Before restarting the Defender check the following 1 Close the speed adjustment valve on the PCU 2 Twist a...

Page 25: ...e shipping containers against the included invoice to make sure that all components have been shipped 3 Inspect all components for damage Contact CLIMAX immediately to report damaged or missing compon...

Page 26: ...parts must align with the split line of the clamshell and one guard has a cutout for the motor 4 Remove the screws identified for replacement and set them aside They will be needed for machine disass...

Page 27: ...2 Connect an air hose from the air supply with 90 psi 6 bar pressure using a minimum 0 5 12 mm air hose 3 Connect the air hose from the clamshell air motor to the outlet of the PCU 4 Connect the pneum...

Page 28: ...n the tripper assembly see Fig ure 3 4 NOTICE Make sure to fully install the hose into the PushLok fitting CLIMAX recommends using cable ties or otherwise restraining the pneumatic tube to the motor h...

Page 29: ...kpiece 5 Check that air hoses are routed and secured to avoid tripping entangle ment damage from hot chips or other damage should an air hose or con nection fail 6 Check the tool condition and sharpne...

Page 30: ...ator pendant see Figure 2 1 on page 10 Before restarting the Defender do the following 1 Close the speed adjustment valve on the PCU 2 Twist and pull the E STOP button up 3 Press the START button repe...

Page 31: ...remove debris oil and moisture from machine surfaces 5 2 APPROVED LUBRICANTS CLIMAX recommends using the following lubricants at the locations indicated Failure to use the appropriate lubricants can...

Page 32: ...utton 2 Check that the machine stops 3 Reset the emergency stop by twisting and then pulling the button up 4 Check the machine doesn t restart 5 3 4 PCU drop out circuit check The PCU drop out circuit...

Page 33: ...he lock out valve 9 Check that the machine does not automatically restart when the lock out valve is re opened in step 8 WARNING Do not operate the machine if the PCU starts in step 9 Contact CLIMAX f...

Page 34: ...r kit P N 7 178 mm tripper kit P N 10 254 mm tripper kit P N Defender guard kit P N AFC 4 97174 97204 AFC 6 97175 97205 AFC 8 97176 97206 AFC 10 97177 97207 AFC 12 97178 97208 AFC 14 97179 97209 AFC 1...

Page 35: ...the Shark Fin P N 96742 see Appendix A TABLE 5 3 AFC 8 4 102 MM TRIPPER KIT P N 97176 Part number Description Quantity 97206 DEFENDER GUARD KIT AFC 8 1 97274 KIT DEFENDER 1 2 NPT AIR CONTROL ASSY W 4...

Page 36: ...Page 24 Defender Clamshell Operating Manual 5 4 1 AFC Defender kit parts FIGURE 5 1 AFC 14 DEFENDER GUARD KIT EXPLODED VIEW P N 97209 REAR VIEW SCALE 1 5 FRONT VIEW SCALE 1 5 3 2 2 5 4 4 2 4 6 7 3...

Page 37: ...Quantity Part number Quantity Part number Quantity Part number Quantity AFC 4 88963 7 96593 1 97064 4 96594 1 AFC 6 88963 8 96595 1 97065 4 96596 1 AFC 8 88963 8 96573 1 97052 4 96574 1 AFC 10 88963...

Page 38: ...L KIT P N 97274 Part number Description Quantity 5001144 4 PNEUMATIC TRIPPER SUB ASSY 1 96374 OPERATOR PENDANT HANDS FREE CLAMSHELL CONTROLS 1 97045 PNEUMATIC CONDITIONING UNIT WITH SMC FRL PRESTOLOK...

Page 39: ...DERED 1 TABLE 5 12 7 178 MM TRIPPER PNEUMATIC CONTROL KIT P N 98735 Part number Description Quantity 5001177 7 PNEUMATIC TRIPPER SUB ASSY 1 96374 OPERATOR PENDANT HANDS FREE CLAMSHELL CONTROLS 1 97045...

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Page 41: ...e following for short term storage three months or less 1 Retract the tool head from the workpiece 2 Remove the tooling 3 Remove hoses 4 Remove the guards and replace the original clamshell screws 5 R...

Page 42: ...d in its original shipping con tainer 6 3 DECOMMISSIONING To decommission the Clamshell guard hands free kit prior to disposal remove the drive assembly from the RDU and dispose of the drive assembly...

Page 43: ...P N 96374 35 FIGURE A 5 PCU ASSEMBLY P N 97045 36 FIGURE A 6 PCU MANUFACTURER PARTS P N 96917 37 FIGURE A 7 4 102 MM PNEUMATIC TRIPPER ASSEMBLY AFC P N 5001144 38 FIGURE A 8 7 178 MM PNEUMATIC TRIPPER...

Page 44: ...CRIPTION P N QTY ITEM NUT 5 16 18 JAM 20175 1 1 CLAMSHELL FIN GUARD 96453 1 2 SPRING PLUNGER 5 16 18 THD BRASS KNOB 96743 1 3 FIN GUARD MOUNTING BRACKET 96750 1 4 SCREW NO 10 X 3 4 SELF TAPPING 410SS...

Page 45: ...P N 97475 Rev 2 Page 33 FIGURE A 2 OPERATOR PENDANT ASSEMBLY 1 P N 96374 31 29 18 9 20 26 17 24 16 10 11 22 23 15 25 2 6 19 14...

Page 46: ...Page 34 Defender Clamshell Operating Manual FIGURE A 3 OPERATOR PENDANT ASSEMBLY 1 P N 96374 BACK VIEW OF MOUNTING PANEL SCALE 1 2 29 30 5 21 5 3 5 4 5 5 5 5 5 12 12 5 13 6 16 15 8 7 10 20 3 4 21...

Page 47: ...D 96376 2 12 FTG PLUG PUSH LOK 4MM 96379 1 13 WASHER FLTW M3 SCREW 18 8SS BLACK OXIDE 96380 2 14 AIR PILOT VALVE 5 PORT 4MM PUSH LOK 2 POSITION DOUBLE 96381 1 15 3 2 AIR PILOT SPRING VALVE 1 8 PORT 96...

Page 48: ...7 1 5 INLINE FLOW CONTROL VALVE 1 2 NPTF 1000PSI MAX 96358 1 6 FTG ELB 4MM PUSH LOK TUBE X 1 8 NPTM 140PSI MAX 96366 1 7 SCREW BHSCS M4 X 15MM LG 18 8 SS 96375 4 8 PNEUMATIC CONNECTOR SOCKET 6 PORT 4M...

Page 49: ...8 NPT X 5 32 TUBING PUSH FIT N A 1 5 VHS40 N04B S Z SMC SP VALVE ISOLATION SHUTOFF WITH 1 2 INCH PORTS 96732 1 6 AW40 N04 8Z B SMC SP REGULATOR FILTER W GAGE SIGHT GLASS 7 125 PSI 1 2 PORTS 96733 1 7...

Page 50: ...R STAND 5001004 1 8 3 8 16 SPRING PLUNGER 5001008 2 9 3 8 X 7 8 SHOULDER SCREW 5 16 18 THREAD 5001009 1 10 AIR MOTOR ASSY MOUNTING SCREW 5001030 2 11 1 4 LOW CLEARANCE RETAINING RING 5001031 2 12 FLTW...

Page 51: ...PLUNGER 5001008 2 8 3 8 X 7 8 SHOULDER SCREW 5 16 18 THREAD 5001009 1 9 AIR MOTOR ASSY MOUNTING SCREW 5001030 2 10 1 4 LOW CLEARANCE RETAINING RING 5001031 2 11 FLTW 250 OD 625 5001032 2 12 1 4 20 X...

Page 52: ...C 56 B D QUADRANT 96690 2 4 LABEL DEFENDER CLEAR BFC 56 19 5 X 2 375 97061 4 5 LABEL FOR USE WITH H S PRODUCTS 1 875 X 75 97695 1 6 LABEL CE 3 4 X 3 4 97696 1 7 LABEL DO NOT OPERATE UNATTENDED 97970 1...

Page 53: ...6 B D QUADRANT 96663 2 4 LABEL DEFENDER CLEAR BFC 48 19 5 X 2 375 97062 4 5 LABEL FOR USE WITH H S PRODUCTS 1 875 X 75 97695 1 6 LABEL CE 3 4 X 3 4 97696 1 7 LABEL DO NOT OPERATE UNATTENDED 97970 1 8...

Page 54: ...BFC 72 B D QUADRANT 96667 2 4 LABEL DEFENDER CLEAR BFC 48 19 5 X 2 375 97063 4 5 LABEL FOR USE WITH H S PRODUCTS 1 875 X 75 97695 1 6 LABEL CE 3 4 X 3 4 97696 1 7 LABEL DO NOT OPERATE UNATTENDED 97970...

Page 55: ...695 1 4 LABEL CE 3 4 X 3 4 97696 1 5 LABEL DO NOT OPERATE UNATTENDED 97970 1 6 CLAMSHELL RING BFC 86 MOTOR A C QUADRANT 98150 2 7 CLAMSHELL RING BFC 86 B D QUADRANT 98151 2 8 NOT SHOWN MOTOR COVER BFC...

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Page 57: ...ONING UNIT 1 3 2 1 3 2 1 3 2 1P 3R 2A 1 2 3 4 5 TRIPPER START E STOP AIR MOTOR PNEUMATIC TRIPPER PENDANT 1 2 3 PA OUT IN IN A B 2 1 3 MANIFOLD TEE L 01 LUBRICATOR PCV 01 REGULATOR G 01 PRESSURE GAUGE...

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Page 59: ...P N 97475 Rev 2 Page 47 APPENDIX C SDS Contact CLIMAX for the current Safety Data Sheets...

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